Abstract
The performance of a composite material system depends critically on the interfacial characteristics of the reinforcement and the matrix material. In this study, the interfacial adhesion was tailored by the creation of textures on the glass fiber surface using inorganic-organic silane blends. A single-fiber microdroplet test was conducted to assess the interfacial properties between the textured glass surface and an epoxy matrix. The load–displacement curves from microdroplet tests were analyzed. The stress-based and energy-based micromechanic models of interfacial debonding and corresponding adhesional parameters (apparent and ultimate interfacial shear strength, friction stress, critical energy release rate, work of adhesion, and adhesional pressure) were applied for theoretical calculations. The results showed a clear trend for the impact of different silane blends on the interfacial properties. The specimens containing 75:25 and 50:50 of inorganic–organic silane blends show the most effective improvement in the interfacial adhesion properties between glass fiber and epoxy resin. Scanning electron microscopy was used to visualize the failure surface of the specimen after the microdroplet test. The scanning electron microscopic images indicated that the failure in the blend sized treated glass fiber–epoxy matrix specimen runs predominantly along the interphase and combines both cohesive failure in resin (the presence of some resin fragments) and adhesive failure (some bare fiber surfaces can be seen).
Introduction
Continuous glass fiber–epoxy composites have widely used for structural applications due to their excellent mechanical properties and relatively good price-to-performance ratio. 1 The performance of fiber-reinforced composites is strongly influenced by the functionality of composite interphase.2–4 In case of glass fibers, applying appropriate sizing on fiber surface serves to increase the interaction between fiber and resin and protect the fibers from damage during weaving as well as environmental degradation. 5 Therefore, sizing, i.e. functional coating is tailored to improve the transfer of stress from the matrix to the fiber reinforcement by enhancing fiber wettability, adhesion, compatibility, etc. 6 The sizing applied to the glass fibers consists of a silane-based network that chemically binds to the fiber and other compounds that are adsorbed onto the glass surface. 6
The role of silane coupling agents in increasing the fiber–matrix interfacial adhesion is well documented in various literatures5,7–9 but research related to influence of mechanical interlocking in optimizing the fiber–matrix interfacial properties is limited. Also, as far as the author is aware, no work has been undertaken regarding the quantitative description of interfacial properties via micromechanical models, in order to evaluate the influence of silane blend textured glass fiber surface on interfacial properties of glass fiber–epoxy resin.
In the present work, glass fiber surface was textured using sol–gel synthesis of multiple alkoxy silanes. Using blends of tri-alkoxy silane coupling agents employed in traditional sizing systems (glycidoxypropyltrimethoxy silane, GPS) and tetraethoxysilane (TEOS), a variety of in situ textured surfaces were created on the glass fibers surface. GPS is very widely used since it has epoxide functional group on the silane structure that can react with the amine curing agent in the epoxy-amine resin and enhance the adhesion between glass fiber and epoxy resin in the composite.10,11 The TEOS, as a precursor of silica nanoparticle, is used to create the mechanical interlocking between fiber and resin through forming in situ islands on the glass fiber surface.12–14
The interfacial characterization of glass fiber–epoxy system was determined experimentally at the microscale using the single fiber microdroplet test. Then, the load–displacement curves from microdroplet test were analyzed using one-dimensional shear-lag analysis. Micromechanical models (stress- and energy-based models) have been used to determine the interfacial parameters such as apparent and ultimate interfacial shear strength, friction stress, critical energy release rate, work of adhesion, and adhesional pressure. One of the main results of this work was that the structure of the silane interphase on glass fibers formed from blends of silanes can be tailored by the choice of the ratio of silanes in such a blend.
Experimental
Materials
Continuous E-glass fiber bundles containing approximately 2500 filaments with an average individual fiber diameter of 20 µm were supplied by Taishan, China. The silanes used were 3-glycidoxypropyltrimethoxysilane (GPS) and tetraethoxysilane (TEOS) from Silicone New Material Co., China. Ethanol and deionized water used for hydrolyzing the silane provided from Merck. Commercial hydrochloric acid (HCl, 37%) and acetic acid (CH3COOH, 100%) were of analytical grade purchased from Merck and also used without further purification. The epoxy resin used in this study was Araldite LY-564, and the curing agent was Aradur HY 560 (Huntsman, Switzerland).
Methods
Surface treatment of glass fibers
Blend ratios of silanes.
All of the silane blends designed to treat the glass surface contains the same amount of compatible silane (GPS) to ensure proper chemical bonding between the fiber and resin. Once hydrolyzed, a tow of E-glass fibers immersed in the designed silane solutions for 15 min. The tow was removed and allowed to air-dry overnight at room temperature, followed by oven drying for 1 h at 100℃.
Single fiber microdroplet pull-out test
The single fiber microdroplet test was selected to quantify the interfacial properties of the different silane solution treated fibers using an epoxy matrix drop. Figure 1 shows a schematic presentation of a specimen making. First, E-glass fibers were stretched and fixed on a thin paper frame with a central longitudinal slot of fixed gage length. Then a small droplet of resin was formed on the E-glass fiber. Once deposited onto the glass fiber, the epoxy resin droplet was allowed to gel at room temperature for 24 h followed by a post cure at 80℃ for 2 h and 110℃ for another 2 h. Before the test, each specimen was studied under an optical microscope to make sure they were within the acceptable size range and relatively symmetric. Also, the fiber diameter measured.
Method of making a microdroplet specimen.
After selecting the symmetrical droplets by optical microscope, the paper frame with the E-glass fiber and epoxy microdroplet were attached to a load cell by a hook (Zwick universal testing machine-1446 60, load cell 20 N). The paper frame was cut away before testing. A vernier caliper was used to grip the epoxy droplet. The gap between vernier caliper’s knives was adjusted so that the fiber, but not the droplet, moved between them. Tests performed at a speed of 0.5 mm/s. The microdroplet test setup and schematic of the test procedure is shown in Figure 2.
(a) Microdroplet test set up: (b) schematic representation of a microdroplet test procedure.
Micromechanical analysis
Stress-based and energy-based models are used to describe stress distribution and interfacial failure in the fiber–matrix system. Using a simple analysis, that assumes a uniformly distributed state of pure shear, the interfacial shear strength of the microcomposite can be determined as given by the following equation15,16
Variables αm and αf are the coefficients of thermal expansion of the matrix and fiber (
After debonding, the friction is governed by the friction coefficient μ and the interfacial pressure P. For glass fiber and a thermoset matrix, Piggott and Xiong
19
estimated the value of the μ to be between 0.35 and 1.8. This coefficient represents the physical and mechanical interactions between fiber and matrix. Moreover, the interfacial pressure P originates from the matrix shrinkage during crosslinking, and the residual stresses developed during cooling. This parameter is given by the following equation
20
The true value of
In the energy-based models were assumed that the debonding zone extends when the energy release rate, G, reaches its critical value, Gic. Thus, Gic is the specific interfacial parameter in this approach, and can be estimated by equations (7) to (9)22,23
In the failure of a fiber–matrix adhesional contact, external forces normal to the interface do a work equal to the work of adhesion, WA, to produce debonding. A simple connection between WA and
This work is done against the forces of adhesive pressure, which are normally directed with respect to the interface and equal
Contact angle measurement
Fiber–matrix contact angles were also evaluated on the micro debonding specimens following an approach proposed by Carroll.
27
As schematically represented in Figure 3, it is supposed that the drop assumes a symmetric elliptical shape around the fiber.
Schematic representation of a matrix drop deposited on a rigid fiber.
27

The shape of the fiber is governed by the Laplace equations (12a) and (12b), neglecting the effect of gravity force
27
SEM examination
Surface properties of treated glass fibers and fracture surfaces were characterized by scanning electron microscope (SEM). The samples were sputter-coated with a thin layer of gold in an automatic sputter coater (KYKY-SBC 12, China) and observed with a KYKY-EM3200 scanning electron microscope.
Results and discussion
Study of contact angle and aspect ratio of microdroplets
Contact angles between glass fiber and resin and aspect ratio of microdroplets.
Microdroplet test results
During the microdroplet pull-out test, the force, and the crosshead displacement were measured, and the load–displacement plot was recorded. A typical load versus displacement curve obtained from the microdroplet pull-out test is shown in Figure 4. It can be seen that the curve shows four segments. Linear behavior corresponding to elastic energy storage is seen until the force reaches the crack initiation force (Fmax) (segment A). At the second stage (segment B), the force continues to increase with the fiber-end dislocation (or with crack length). In fact, the interfacial frictional force in the debonded region is added to the total bonding force from the intact part of the interface. After an ultimate debonding force Fmax is reached, the whole embedded interface fully debonds and the energy previously stored is released through fast interfacial cracking with a nearly constant friction force (segment C). From this point to complete pull out, the recorded force is from the frictional resistance between the glass fiber and the surrounding matrix (segment D).
A typical of force–displacement curve obtained from the microdroplet pull-out test.
The interfacial shear strength is expected to be dependent on the strengths of the interactions (H-bonding, covalent) between the silane blends sized glass fiber and epoxy-amine resin in the interphase region. Determination of the interphase strength allows for better understanding of the sizing effects on the fiber–matrix adhesion and the mechanical response of the interphase. In the present study, the apparent shear stress ( Interfacial shear stresses, apparent and ultimate, for epoxy resin–glass fibers treated with GPS: TEOS ratio of: (A) 100:0, (B) 70:25, (C) 50:50 and (D) 25:75.
These results show a clear trend for the impact of different silane blends on the interfacial properties. For the unsized glass fiber–epoxy system, only a small amount of increased force is needed to overcome the physical interactions between fiber and resin for further crack propagation. As the glass fiber is sized by compatible silane such as GPS (sample A), chemical bonds are formed between glass fiber and epoxy resin. In fact, GPS silane has an epoxide functional group at one end that can react with the resin, and a methoxy group on the other end which can be hydrolyzed and react with the fiber surface. GPS will act as a bridge to connect fiber and matrix together. After the interphase partially debonded, more force is needed to break the chemical bond in the bonded region which results in an increase in the interfacial shear strength. When the glass fibers are sizing with 75:25 and 50:50 ratios of GPS: TEOS (samples B and C), the in situ texture tends to grow on the surface which can significantly change the fiber surface roughness since TEOS uses as a precursor of silica nanoparticle. 28 After the debonding occurs, more loads are needed not only to break the chemical bonding in the bonded region, but also to overcome the frictional effect from the debonded region. It can be concluded that the interfacial shear strength is sensitive to both chemical bonding and mechanical interlocking between glass fiber and epoxy resin. 14 Figure 5 also shows that the fiber treated with the 25:75 ratios of GPS: TEOS silane blend (sample D) undergoes a drop in the interfacial shear strength when compared to the other silane blends. The large molar fraction of TEOS in the silane blend may possibly result in the formation of weak and brittle aggregates that can be sheared off relatively easily, which does not contribute to an improvement of the interfacial shear strength.
The results reveal that the ultimate strength values are significantly higher than the apparent shear strengths. The Representative force versus displacement curves for glass fiber–epoxy system obtained from the microdroplet test; the GPS: TEOS ratio of: (A) 100:0, (B) 70:25, (C) 50:50 and (D) 25:75.
Study of friction after debonding.
Mean ± Std. Deviation.
The mean difference is significant at the 0.05 level.
The interfacial friction coefficient between the matrix and the glass fibers was the key parameter to determine the load needed to pull the glass fibers out after their debonding from the matrix. The calculated coefficient of friction for the microdroplet slipping along the unsized glass fiber is 0.37 while μA = 0.604. Moreover, the friction stress and friction coefficient increase with the addition of TEOS into the silane blend. In fact, the in situ texture was induced to grow on the fiber surface through the phase separation of silane blends with the addition of different TEOS contents into the fiber coating. The values of
Adhesional parameters and interphase characteristics for glass fiber–epoxy systems.
The mean difference is significant at the 0.05 level.
Gic: critical energy release rate for crack initiation; WA: work of adhesion;
Surface morphology of sized glass fibers
The SEM and the optical microscopy were used to observe the failure surface of the specimen after the microdroplet test. Since there is a capillary force acting on the liquid droplet ends when the resin drop is deposited on the fiber, there is always a meniscus formed at the end of the droplet (Figure 7(a)). It was reported that meniscus failure, usually, occurred before the ultimate debonding failure resulting in a small portion of the polymer bead remaining adhered to the fiber. It was observed routinely in our tests as shown in Figure 7(b). The failure modes occur in a sequence of the meniscus, then progressive debonding with local sliding followed by sliding of the entire drop over long distances.
Optical micrograph of an epoxy microdroplet on a glass fiber: (a) a meniscus formed at the end of the droplet, (b) failure at the end of resin droplet due to the meniscus.
When the shearing force exceeds the interfacial bond strength, pull out occurs, and the droplet is displaced downward along the axis of the fiber. The lack of resin on the fiber following debonding indicates adhesive failure of the interface. The only cohesive failure of the resin is shown by the small cone remaining at the top of the fiber following the pull-out experiment. Figure 8(a) shows the fracture surface of 1% GPS treated E-glass fiber embedded in an epoxy sample after debonding. The presence of large resin fragments on the surface of the fiber after pull-out demonstrates that a cohesive failure of the matrix occurs.
SEM images of: (a) 1% GPS, and (b) 75:25 GPS: TEOS treated glass fiber pulled from epoxy resin after a microdroplet test.
The failure surface in the GPS: TEOS (75:25) treated glass fiber–epoxy specimen after debonding is observed in Figure 8(b). There is some remainder of the resin droplet left on the fiber surface, but the shear traces in the micrograph indicate that the locus of failure has moved to the fiber–matrix interface. In the other word, the failure in the blend sized treated glass fiber–epoxy matrix specimen is a combination of both cohesive failure in resin and adhesive failure.
When the crack went through the interphase, its propagation would be hindered by the fiber surface texture that has been created through the in situ island growth from the phase separation between GPS and TEOS silane, which will force the crack propagate along a tortuous path. This tortuous failure path will help to slow down the crack propagation and absorb more energy during relative sliding of the fiber to the resin. The failure mode of these two silanes treated glass fiber system explains why GPS: TEOS ratio of 75:25 shows higher interfacial shear strength compared to 1% GPS sized one.
Conclusion
In this work, the glass fiber surface was treated with different silane blends including different ratios of GPS and TEOS. To gain some insights into how the addition of TEOS in the coating affects the wettability of the epoxy resin to the coated glass, fiber–epoxy drop contact angles were determined by Carroll’s equations. The results revealed that the contact angle between the coated surface and resin does not change significantly. A small contact angle between coated fiber surface and resin means that there is no big problem for the resin to wet any of these four different coated fiber surfaces. The adhesion properties of the glass fibers and the epoxy matrix were studied through a single fiber microdroplet pull-out test, and the load–displacement curves from pull-out tests were analyzed. The results from stress- and energy-based models of interfacial debonding showed that the specimens containing 75:25 and 50:50 of GPS:TEOS show the most effective improvement in interfacial adhesion properties between glass fiber and matrix. The failure surface of glass fiber–epoxy specimens after debonding was observed using SEM. The SEM images showed that failure mode propagates through the textured interphase in a more tortuous path, which results in a greater degree of energy absorption during fiber–matrix pull out. This investigation demonstrates that the creation of mechanical interlocking between the resin and fiber is a promising route to tailor properties of the composite.
Footnotes
Declaration of Conflicting Interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) received no financial support for the research, authorship, and/or publication of this article.
