Abstract
Reactive polyimide (PI) containing phenolic hydroxyl groups was prepared by the polymerization of 2,2-bis(3-amino-4-hydroxyphenyl) hexafluoropropane and mixed thiodiphthalic anhydride. A series of epoxy resin composites were obtained by adding reactive PI to N,N,N′,N′-tetraglycidyl-4,4′-diamino-diphenylmethane (TGDDM) epoxy resin in different proportions. The effect of PI content on curing behavior, thermal properties, and mechanical properties was carefully investigated. Even a small amount of PI addition improved the mechanical properties and heat resistance of the epoxy resin, particularly the fracture toughness. Among them, epoxy resin composites EP-PI-1.5 with the addition of 1.5 wt% PI showed the best mechanical properties, whose impact strength, fracture toughness, and tensile strength were increased by 114%, 59%, and 34%, respectively. The phase morphology was also investigated to illustrate the fracture mechanism by scanning electron microscope (SEM) characterization.
Introduction
Epoxy resin (EP) was extensively utilized in various industries, including aerospace, electronics, and automotive, due to its remarkable physical and chemical properties, such as excellent flexural strength, high hardness, good alkali stability, and processability.1–3 However, the formation of a three-dimensional network structure after curing generally results in poor fracture toughness and low cracking strain. Additionally, the inadequate heat resistance also restricts its application in numerous engineering fields.4–6 As a result, the development of modified EP with enhanced toughness and heat resistance has become a growing area of interest for scientists.
Except for rubber elastomer,7–10 EP modified by thermoplastic resins is the optimal approach, which has been widely adopted, as it not only enhances the toughness of EP but also improves its heat resistance. The thermoplastic resins used to modify EP generally include polysulfone (PSF),11–13 polyetherimide (PEI),14–18 polyethersulfone (PES)19–22 and polyimide (PI),23–26 etc. For example, the incorporation of PSF at a concentration of 15 parts per hundred parts of resin resulted in a significant increase in the impact strength and fracture toughness of EP with 65% and 89%, respectively. However, the glass transition temperature (T g ) of modified EP was only improved to 160°C due to the low T g of PSF. 27 As a result, researchers have continued to investigate the modification of EP with thermoplastic resins with high T g . Among these, PEI that contains flexible and isopropyl groups with higher T g is utilized for modifying EP. When 20 wt% of PEI was added into N,N,N′,N′-tetraglycidyl-4,4′-diaminodiphenylmethane (TGDDM), the tensile strength, and flexural strength of modified EP were increased by 22% and 35%, respectively.28,29 However, the high addition of PEI limits the wide application of modified EP because of the high price of PEI in comparison with EP. Recently, we have reported a modified EP via blending with low addition of polythioetherimide. When the addition of polythioetherimide was 2 wt%, the impact strength, fracture toughness, elongation at break, tensile strength, and flexural strength of the modified epoxy increased by 78%, 50%, 25%, 30%, and 20%, respectively. 30 As we all know, besides the physical blending of PI without active groups, modification by reactive PI may be a better and more effective way to obtain ideal properties. However, there were few investigations on the application of PI with active groups in modification of epoxy.31,32 It was reported that when the addition amount of reactive PI was 13 wt%, the tensile modulus of modified EP bisphenol A diglycidyl ether (DGEBA) increased by 100%, while the tensile strength decreased. 33 The modification effect of the lower content of PI on EP composite properties has not been reported. A systematic investigation of the application of PI with active groups in modifying epoxy is necessary and interesting. It is also a challenge to find an effective PI resin with low content to modify epoxy resin to obtain EP composites with significant improvement in mechanical and thermal properties.
Thus, in this work, a PI containing phenolic hydroxyl groups, thioether bonds, and trifluoromethyl groups was designed to enhance the mechanical properties and thermal properties of TGDDM epoxy as shown in Scheme 1. The effects of the introduction of phenolic hydroxyl-containing PI on the curing behavior, thermal characteristics, mechanical properties, and phase morphology of EP were investigated. Structural design diagram of the PI.
Experimental
Materials
N,N,N′,N′-Tetraglycidyl-4,4′-diamino-diphenylmethane (TGDDM, the epoxy equivalent is 114 g/eq), and internal release agent (HD-9182) were purchased from Hunan Salve New Material Technology Co., Ltd. 4,4′-Diaminodiphenyl sulfone (DDS) was obtained from Suzhou Yinsheng Chemical Co., Ltd. Mixed thiodiphthalic anhydrides (m-TDPA) (3,3′-TDPA: 3,4′-TDPA: 4,4′-TDPA = 8:42:50) were prepared by our group. 34 2,2-Bis(3-amino-4-hydroxyphenyl)hexafluoropropane (6FAP), toluene, and N, N-dimethylacetamide (DMAc) were supplied from Sinopharm Chemical Reagent Co., Ltd. The other reagents all came from the marketplace and didn’t need to be further purified.
Measurements
The intrinsic viscosity was measured in DMAc at 30 ± 0.1°C utilizing an Ubbelohde viscometer with a concentration of 0.5 g/dL. The 1H NMR spectrum of PI powder was measured at 400 MHz using a Bruker AV/ANCE NMR spectrometer with dimethyl sulfoxide-d
6
as solvent. The molecular weights of PI powder were measured by a PL-GPC 220 using N,N-dimethylformamide (DMF) as eluent at a flow rate of 1 mL/min and polystyrene as the calibration standard at 40°C with PL gel 5 μm Mixed-C column. The differential scanning calorimetry (DSC) test was carried out at the Netzsch DSC 214 differential scanning calorimeter with a nitrogen atmosphere with a 10°C per minute heating rate. The second heating scan was used to determine the T
g
and curing exothermic peak of the cured EP. Using a PerkinElmer Diamond TG/DTA instrument, a thermogravimetric analysis (TGA) was performed in a nitrogen atmosphere (flow rate 50 mL/min) with a heating rate of 10°C/min from 50°C to 800°C. A Thermo Nicolet 6700 ATR-FTIR spectrometer was applied to examine the samples' Fourier transform spectroscopy technique (ATR-FTIR), which has a scanning range of 4000-400 cm−1 and an average of 32 cycles. The mechanical properties of samples were measured and averaged over at least five specimens that are 150 mm long, 20 mm wide, and 4 mm thick, by a room-temperature Instron 5567 tensile tester with a crosshead speed of 5 mm/min. The impact strength was measured and averaged over at least five samples (Dimensions: 80 mm long, 10 mm broad, and 4 mm thick), by a plastic impact tester at a crosshead speed of 3.46 m/s at room temperature. Single-edge notched three points bending measurement (SENB) based on ASTM D5045-14 was used to assess fracture toughness. For measurement, rectangular specimens with a notch length of 5 mm in the center and dimensions of 44 mm, 10 mm, and 5 mm were constructed. The cross-sectional morphologies of samples were characterized by Verios G4 UC thermal field emission scanning electron microscope (TFE-SEM) (Thermo Scientific, USA). The critical strain intensity factor was used to study the fracture toughness of EP/PI composites (KIC). According to the ASTM D5045-14 standard, the KIC values were calculated as follows:
The dynamic DSC experiments were conducted with heating rates of 5, 10, 15, 20 K/min. The activation energy (Ea) is calculated by Kissinger equation:
Preparation of PI
6FAP (14.65 g, 4.0 mmol) was dissolved in 140 mL DMAc by magnetic stirring in the ice bath. Then m-TDPA (13.05 g, 4.0 mmol) was added to the solution. After fully dissolved, the reaction was maintained in an ice bath for 12 h. The solution was then stirred at 200°C for 8 h, and the resulting solution was slowly poured into an ethanol/water (1:1) solvent to precipitate. PI was obtained by filtration, boiling, and washing in ethanol/water (1:1) solvent, and drying in oven.
Preparation of EP/PI
The TGDDM (100.0 g), different contents of PI, curing agent DDS (54.3088 g), and internal release agent (HD-9182) (2.0 g) were added to DMAc (150 g) in batches, and then dissolved by mechanical stirring at 60°C. Then the mixture was distilled at 60°C for 3 h and 120°C for 2 h, and most of the DMAc was distilled. Finally, the liquid was poured into a mold and heated at 200°C and 240°C for 2 h, respectively. According to the different contents of PI, the modified resins, EP-PI-0, EP-PI-1, EP-PI-1.5, EP-PI-2, and EP-PI-3 were obtained, where the PI contents of EP-PI-0, EP-PI-1, EP-PI-1.5, EP-PI-2, and EP-PI-3 were 0, 1, 1.5, 2, 3 wt%, respectively.
Results and discussion
Synthesis and characterization of PI
The synthesis of reactive PI derived from 6FAP and m-TDPA in DMAc at 200°C was illustrated in Scheme 2. The inherent viscosity of PI was 0.28 dL/g in DMAc at 30°C. The weight average molecular weight of PI determined by GPC relative to polystyrene standards was 23,000 g/mol. It is important to maintain a moderate degree of polymerization for optimal performance of the modified EP, as excessive degrees increased the viscosity of PI leading to poor dispersion in EP. Synthesis of PI.
The chemical structure of PI was confirmed by 1H NMR and ATR-FTIR spectrum. As shown in Figure 1, the peaks around 10.5 ppm could be assigned to the protons of the phenolic hydroxyl group, the peaks in the range of 8.25–7.50 ppm could be assigned to the protons from dianhydride moiety of mixed thiodiphthalic anhydrides (m-TDPA), and other peaks in the range of 7.50–6.98 ppm could be the signals of aromatic protons from diamine moiety of 6FAP.
35
Figure 2 displayed the ATR-FTIR spectrum of PI. The distinctive PI absorption peaks were seen at 3398 cm−1 (O-H stretching), 1775 cm−1 (asym C=O stretching), 1707 cm−1 (sym C=O stretching), 1378 cm−1 (C-N stretching), 1245 cm−1 (C-O stretching), and 740 cm−1 (sym C=O bending), which demonstrated that the PI containing a hydroxyl group and imide ring was successfully synthesized.
36
Furthermore, there was no significant weight loss before 378°C in the TGA curve of PI (Figure S1), which indicated the complete imidization of PI. 1H NMR spectrum of PI. ATR-FTIR spectrum of PI.

Curing characterization of EP composites
Achieving a three-dimensional network structure through complete curing was crucial for obtaining the outstanding properties of EP. Thus, it was essential to ensure the complete curing of TGDDM by adding an adequate amount of DDS based on its epoxy equivalent. The modified EP composites were cured at 200°C for 2 h and 240°C for 2 h in an oven. 30
To confirm the full curing of EP/PI composites with varying contents of PI, their DSC curves and ATR-FTIR spectra were analyzed. Figure 3 demonstrated that there was only one T
g
step present in the DSC curve with no exothermic peak, which indicated that the composites had been fully cured. Likewise, following curing at 200°C for 2 h and 240°C for 2 h, respectively, the distinctive peak at 915 cm−1 for the epoxy group and the N-H characteristic peak of DDS at 1623 cm−1 disappeared in Figure 4, which provided evidence of a completed curing reaction.3,36 DSC curves of EP composites with different contents of PI. ATR-FTIR spectra of EP composites with different contents of PI.

Curing behaviour of EP-PI-1.5 and EP-PI-0
DSC curves of curing reaction of EP-PI-0 and EP-PI-1.5 at different heating rates were shown in Figure 5. The curing kinetic analysis of EP-PI-1.5 and EP-PI-0 was performed using Kissinger method. According to Kissinger equation (equation (3)), the activation energy (Ea) can be obtained from the slope of the plots of ln (β/Tp2) versus 1/Tp.37,38 By using the data of β and Tp in Table 1, the Ea of EP-PI-1.5 was calculated as 58.57 kJ/mol, which was lower than that of EP-PI-0 (59.02 kJ/mol). This showed that the introduction of PI would promote the curing of EP. DSC curves of curing reaction of EP-PI-0 and EP-PI-1.5 at different heating rates. DSC results of curing reaction of EP-PI-1.5 and EP-PI-0 at different heating rates.
Thermal properties of the EP/PI composites
Thermal properties of PI and EP/PI composites.
aResidual weight (%) in a nitrogen atmosphere at 800°C.

TGA curves of EP/PI composites with different contents of PI under N2.
Mechanical properties of EP/PI composites
Figure 7 displayed the mechanical characteristics of EP/PI composites. The EP/PI composites exhibited excellent mechanical properties with a tensile modulus of 3.5–4.0 GPa, tensile strengths of 40–51 MPa, flexural modulus of 3.6–3.7 GPa, and flexural strengths of 73–95 MPa. With the increase in PI content, the tensile properties of EP/PI composites increased first and then decreased. Composites EP-PI-1.5 showed the highest tensile modulus of 4.0 GPa and the highest tensile strength of 51 MPa. Compared with the blank sample EP-PI-0, the tensile strength and tensile modulus of EP-PI-1.5 was increased by 34% and 14%, respectively.
27
The flexural modulus of EP/PI composites was maintained the same while the flexural strength was decreased with the increase of PI content as shown in Figure 7(b), which may be attributed to the decrease of crosslinking density in the EP composites.17,33 Mechanical properties of EP/PI composites with different contents of PI; (a) tensile strength and tensile modulus; (b) flexural strength and flexural modulus.
Mechanical properties of EP and EP/PI composites.
aTensile Modulus.
bTensile strength.
cFlexural Modulus.
dFlexural strength.
eImpact strength.

Mechanical properties of EP/PI composites with different contents of PI; (a) impact strength; (b) fracture toughness.
Phase morphology of the EP/PI composites
To clarify the fracture mechanism of EP/PI composites and explore the relationship between structure and mechanical properties, the SEM characterization of the fracture surface of EP/PI composites after the impact properties test was investigated, which was shown in Figure 9. The left and right sides of the image are magnified 500 and 1000 times respectively. The EP-PI-0 showed regular cracks in Figure 9(a) and (b), demonstrating that brittle fracture was the mechanism of fracture for the pure EP, which was responsible for the poor toughness. The EP/PI composites seemed comparatively rough on the SEM image. The EP-PI-1 with the addition of 1 wt% PI showed a transition from regular cracks to cracks like branches in Figure 9(c) and (d), which indicated that the toughness of the corresponding modified EP was improved from brittle fracture to ductile fracture. As shown in Figure 9(e) and (f), the surface of EP-PI-1.5 with the addition of 1.5 wt% PI had more shear deformation and tortuous cracks, which was consistent with the best comprehensive performance of EP-PI-1.5 in the mechanical properties characterization. With the addition of PI increased to 3 wt%, the roughness of the fracture surface of EP-PI-3 decreased, which also corresponded to the decrease of the mechanical properties, as shown in Figure 9(g) and (h). When the resin samples were impacted, the pure EP would deform and produce regular cracks while the cracks of EP/PI composites with the incorporation of PI would deflect into tortuous cracks and shear deformation, making the fracture surface rougher to achieve the purpose of toughening EP.12,39 Fracture surfaces of EP/PI composites with different contents of PI: (a) and (b) EP-PI-0, (c) and (d) EP-PI-1, (e) and (f) EP-PI-1.5, (g) and (h) EP-PI-3.
Conclusions
Based on an effective reactive PI with phenolic hydroxyl groups derived from 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane, a series of modified EP with low content of 1–3 wt% was prepared. The curing behavior, thermal characteristics, mechanical properties, and phase morphology of those EP/PI composites were thoroughly investigated. The EP/PI composites exhibited enhanced Tgs in the range of 222–231°C, Td5% in the range of 333–349°C. The impact strength and fracture toughness of the EP/PI composites were in the range of 6.5–9.6 kJ/m2 and 0.62–0.89 MPa*m1/2, respectively, which were a significant increase compared with pure EP. The EP-PI-1.5 with the addition of 1.5 wt% reactive PI displayed the best performances with impact strength of 9.6 kJ/m2, fracture toughness of 0.89 MPa*m1/2, tensile modulus of 4.0 GPa, and tensile strength of 51 MPa, which was increased by 114%, 59%, 14% and 34%, respectively in comparison with pure EP. The SEM micrographs illustrated that incorporating PI could prevent deformation and crack extension within the EP matrix during the curing process. Overall, incorporating low content of reactive PI into EP can markedly enhance its thermal and mechanical properties, thereby demonstrating promising application prospects in industries such as aerospace, electronics, and automotive.
Supplemental Material
Supplemental Material Synthesis and characterization of epoxy resin composites modified by reactive polyimide containing hydroxyl groups
Supplemental Material for Synthesis and characterization of epoxy resin composites modified by reactive polyimide containing hydroxyl groups by Gang Xu, Liyun Tan, Yong Nie, Xingzhong Fang and Guofei Chen in High Performance Polymers
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by National Key Research and Development Program of China (2022YFB3803300), the “Science and Technology Innovation 2025” Major Project of Ningbo of China (No. 2020Z051), and the Key R&D Program of Zhejiang Province (2021C0112).
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References
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