Abstract
Optimal configuration of anisotropic piezocomposite actuators is investigated for vibration control of flexible structures. Actuation effects of the actuators in unimorph and antisymmetric angle-ply bimorph configurations are analyzed. Dynamic equations of the piezo-actuated plate are established using finite element method. The locations and lead zirconate titanate fiber orientations of actuators are optimized simultaneously to improve vibration control performance of a plate. The optimization criterion is presented based on controllability Gramian matrix of the system. The properties of macro-fiber composite are used in the simulations of the actuators. The optimal unimorph and bimorph configurations of actuators are presented for three cases: bending control, twisting control, and coupled bending–twisting control. The results indicate that both optimal locations and fiber orientations are different for bending control and twisting control. A trade-off between control authority for bending and torsional modes can be found in coupled bending–twisting control. The actuators should be placed in the regions of high average strain of the interested modes with appropriate fiber orientations. Special piezocomposite actuators with optimal fiber orientations can be used to achieve improved coupled bending–twisting vibration control performance.
Introduction
In general, owing to increased requirement for weight savings, aerospace structures are becoming more flexible, whereas their performance requirements are becoming more stringent. Active vibration control using smart piezoelectric materials has drawn widespread interest in enhancing performance and control characteristics of the flexible structures (Kalaycioglu and Silva, 2000). Piezocomposite materials are advanced piezoelectric devices with effective material properties, good conformability, and anisotropic actuation effects (Bent et al., 1995; Ray and Reddy, 2013). Piezocomposite actuators, such as the active fiber composite (AFC) and the macro-fiber composite (MFC), have been widely used in active control of flexible wings, blades, and other aerospace structures (Arrieta et al., 2013; Bilgen et al., 2013; Monner et al., 2011; Moses et al., 2001).
A variety of researches toward active control of flexible structures using piezoelectric actuators have been carried out, including static, dynamic shape control, and vibration control (Gupta et al., 2011; Irschik, 2002). Active vibration control of piezo-actuated structures has been widely investigated in theoretical and experimental way (Forster and Yang, 1998; Gao et al., 2013; Giurgiutiu, 2000; Raja and Upadhya, 2007; Vasques and Rodrigues, 2006). Static and dynamic shape control of the structures, including bending and twisting shape, could be implemented using piezoelectric actuators (Adnan Elshafei et al., 2014; Gohari et al., 2016, 2017). Conventional piezoelectric actuators are typically capable of exerting high pressures, but with small strains and small flexibility, which has limited their applicability (Usher et al., 2013). In addition, these actuators with through-the-thickness poling possess a transverse isotropy in the plane and cannot supply the desired twisting actuation moment (Wetherhold and Aldraihem, 2001). Thus, the actuators should be inclined to achieve torsional actuation of the structures (Adnan Elshafei et al., 2014; Gohari et al., 2017). Piezocomposite materials are composed of piezoelectric fiber reinforcements and epoxy matrix so they can provide wide range of and strength integrity. Piezocomposite devices can utilize the d33 piezoelectric effect to the direction of lead zirconate titanate (PZT) fibers, which is larger than the d31 piezoelectric effect of the conventional piezoelectric actuator (Choi et al., 2007). Particularly, piezocomposite materials feature anisotropic actuation effects which can be used for twisting control and coupled bending–twisting control of structures (Bent et al., 1995; Wetherhold and Aldraihem, 2001).
With regard to the vibration control of structures using traditional piezoelectric or advanced piezocomposite devices, the configuration of the actuators has significant effect on the control performance (Frecker, 2003). For the purposes of flexible structures testing and control, it is useful to investigate the optimal configuration of the actuators and to evaluate their impact on the control performance. Extensive research on the optimal configuration of piezoelectric actuators for vibration control have been carried out (Biglar et al., 2014; Bruant et al., 2010; Bruant and Proslier, 2016; Crawley and De Luis, 1987; Han and Lee, 1999; Leleu et al., 2001; Liu et al., 2003; Qiu et al., 2007; Schulz et al., 2013; Wang and Wang, 2000). The actuators could also be optimized to enhance the shape control performance of smart structures (Gohari et al., 2017). A general optimization problem consists of three essential components: optimization criteria (objective function), design variables, and constraints. Optimization criteria is used to evaluate the configuration of the actuators. A detailed review on optimization criteria for optimal placement of piezoelectric actuators can be found in Gupta et al. (2010). In most papers, the design variables mainly include location, number and size of the actuator. The placement for traditional actuators can be determined by above variables. However, piezocomposite actuators are anisotropic whose mechanical properties and actuation characteristics are affected by PZT fiber orientation (Park and Kim, 2005; Williams et al., 2002). Therefore, the fiber orientation is also an essential and important parameter which affects the control authority of actuators, especially for twisting vibration control (Hu et al., 2004; Ray and Reddy, 2013). Smart Material Corp. (2017) provides two types of standard MFC actuator patches which are utilizing the d33 effect: P1 types with 0° fiber orientation and F1 types with 45° fiber orientation. P1-type actuators are mainly used for bending control of structures, and F1-type actuators are used for twisting control. Dynamic response of many structures (such as flexible wings, blades, and solar panels) feature coupled bending–twisting vibration characteristics, so both bending and torsional modes should be controlled (Wetherhold and Aldraihem, 2001). As a result, the optimal fiber orientation of the actuator may be neither 0° nor 45°, and special piezocomposite actuators with customized fiber orientations would be designed and manufactured to achieve specific goals (Monner et al., 2011; Riemenschneider et al., 2009). Therefore, the fiber orientation can be optimized to obtain preferable bending and twisting vibration control performance. Of course, other design variables, such as locations, should also be optimized to take full advantage of the control authority of the actuator.
However, bimorph configuration of actuators is usually used to improve control performance (Wang and Wang, 2000). The two layers of piezocomposite material can be actuated in same or opposite polarity to enhance control authority. Additionally, positive and negative voltage directions of piezocomposite actuators may be asymmetrical, for example, the operational voltage range of MFCs is −500 ∼ 1500 V. The bimorph configuration can also remedy this asymmetry issue via current-direction-selective-voltage-divider circuit (Bilgen et al., 2010). Particularly, antisymmetric angle-ply bimorph configuration, which is composed of two actuators with opposite off-axis fiber orientations, can be adopted to realize pure twisting control and coupled bending–twisting control (Bent et al., 1995; Kwak and Yedavalli, 2001; Wang et al., 2016). For this specific type of actuator configuration, the optimization should also consider choosing favorable locations and fiber orientations of the actuators for coupled bending–twisting vibration control.
In this study, optimal location and fiber orientation of the piezocomposite actuators in unimorph and bimorph configurations are investigated for vibration control of a flexible plate. The mathematical model is established using the finite element method (FEM). The properties of MFCs are adopted in this study to model the piezocomposite actuators. The design variables include the placement locations and fiber orientations of the actuators. The primary purpose is to maximize the degree of controllability of the system, and the objective function is presented based upon controllability Gramian matrix. The optimal unimorph and bimorph configurations of the actuators are presented for three cases with different structural modes of interest. The explanations and discussions about the optimization results are also presented.
System modeling
The structure in this study is characterized by means of a cantilever plate with surface-bonded piezocomposite actuators, as depicted in Figure 1. The schematics of the detailed structure of the actuator are also depicted.

Schematic of the cantilevered plate with a piezocomposite actuator patch.
Unimorph and bimorph configurations
Figure 2 illustrates the strains
and equivalent actuation moments of the actuator in unimorph laminate concept by applying
a positive voltage. The anisotropic actuation characteristics are directly affected by
fiber orientations. Figure 3 shows
the strains in the 1–2 coordinate system and x-y
coordinate system.

Actuation effects of the piezocomposite actuator in unimorph configuration: (a) Piezoelectric strains, (b) Equivalent actuation effect.

Strains of the actuator in the 1–2 coordinate system and x-y coordinate system.
An antisymmetric angle-ply bimorph concept is also considered in this study, as demonstrated in Figure 4. A collocated actuator pair is bonded to the upper and lower surface of the plate, respectively. Note that the two actuators are actually same, but their fiber orientations are opposite with respect to x-axis due to opposite bonded surfaces. This bimorph concept can convert the shearing strains into an overall twisting deformation by applying same voltage signals for the two actuators, as shown in Figure 4(a), whereas bending deformation could be generated using opposite voltages, as shown in Figure 4(b). As a result, bending and twisting vibrations can be controlled independently, and the control system may be designed separately.

Actuation effects of a pair of piezocomposite actuators in bimorph configuration: (a) same polarity and (b) opposite polarity.
For both the unimorph and bimorph configurations, the fiber orientation has significant effect on the bending and twisting vibration control performance. The optimal fiber orientation may be determined intuitionally in pure bending or twisting control. However, it is difficult to know the optimal fiber orientations intuitively for the coupled bending–twisting vibration control. Therefore, the fiber orientations of the actuators will also be optimized in this study, as well as their locations.
Finite element modeling
Under the linear elasticity assumption, the constitutive equation for the base structure is given as
where
The electromechanical coupling effect of the piezocomposite device can be described by the following constitutive equations (Allik and Hughes, 1970)
where
It should be noted that stress–strain transformation from principal material coordinate
The structural characteristics of the piezocomposite actuated plate are formulated using the FEM. Quadrilateral plate elements are used in this study, as shown in Figure 5(a). There are two essential elements of the finite element model: passive elements without piezocomposite layer as shown in Figure 5(b) and the active elements with piezocomposite layers as shown in Figure 5(c) and (d). Composite laminate elements are used to specify the properties of the laminated composite materials. The equations of motions of elements can be derived from Hamilton’s principle (Allik and Hughes, 1970). For passive elements, the equations are written as

Quadrilateral plate elements: (a) quadrilateral plate element, (b) cross section of the passive element, (c) cross section of the active element in unimorph configuration, and (d) cross section of the active element in bimorph configuration.
For the active element which has active piezocomposite layers, the equations are written as
In the above equations,
With the assembly of all elements and the elimination of fixed degree of freedom, the global dynamic equations can be obtained. The external loads would not be concerned in the subsequent modeling and optimization. Furthermore, internal damping matrix should be added to the model to approximate the true behavior of the structure, and classical damping is assumed in the present formulation. The governing equations for the finite element model are
where
where
State-space representation
The dynamic equation (7) has potentially many degrees of freedom. To facilitate the analysis and optimization, the modal decomposition is utilized in this study. The truncated modal decomposition is
where
where
with
If
Optimization approach
Optimization criteria
The optimization criterion in this study is presented based upon maximization of degree of controllability (Gupta et al., 2010). The controllability Gramian matrix of the system in equation (11) is defined by (Han and Lee, 1999)
Instead of using time-dependent
where
Eigenvalues of the Gramian matrix
where
Design variables and constraints
As previously mentioned, the design variables include the locations and fiber
orientations of the actuators. The dimensions of the actuators are held constant in the
optimization. The number of actuator patches is
where

The design variables for the actuator.
Several geometric constraints must be implemented to ensure a physically meaningful
design for the actuator configuration. A piezocomposite actuator patch must be within the
structure surface. If
where
Genetic algorithm
The optimization problem is solved using the genetic algorithm (GA) which is based on the mechanics of natural selection and genetics (Srinivas and Patnaik, 1994). The GA starts a search from initial population which consists of a series of various chromosomes. Each chromosome represents an available configuration of the piezocomposite actuators. Based on the evaluation by fitness function, the new population with updated chromosomes are generated by crossover and migration processes. Generally, more fit is a chromosome, greater chances are the chromosomes to be selected. After iterations, the best chromosome, that is, the optimal configuration of the actuators, will be determined.
A MATLAB (2014)-based program is developed to establish the mathematical model, implement the optimizations, and plot the results. The GA optimization is also implemented based on MATLAB Optimization Toolbox. Some important parameters used in GA approach are taken as: population size = 100, crossover fraction = 0.8, migration fraction = 0.2, and maximum number of generations: 300.
Results and discussion
The optimization results are presented for a cantilever plate whose parameters are shown in
Table 1. The material
properties of the plate and piezocomposite actuators are also listed in Table 1. The properties of
commercially available MFCs (Smart
Material Corp., 2017) are used in this study to simulate the electromechanical
coupling effect of piezocomposite actuators. The dimensions of the standard M8557 P1-type
and F1-type MFC actuators are used in the optimization. The operational voltage range of
MFCs is −500 ∼ 1500 V. The plate structure is discretized by
The properties of the plate and actuators.
The optimal unimorph and bimorph configurations of the actuators will be presented for three cases:
Case I. Bending control (only the first two bending modes are
considered,
Case II. Twisting control (only the first two torsional modes are
considered,
Case III. Coupled bending–twisting control (both the first two bending
and torsional modes are considered,
Optimization results for unimorph configuration
The optimal unimorph configurations are presented in this subsection, and the actuators are required to be bonded to the upper surface of the plate. Figure 7 shows optimal configuration of a single actuator and Figure 8 shows optimal configurations of two actuators, respectively. The locations and fiber orientations are also listed in Table 2. For bending control in Case I, the optimal location of the actuator is the root region and the optimal fiber orientation is equal or close to 0°. For twisting control in Case II, the optimal location is at about 0.075 times length of the plate and the fiber orientations are ±43° (very close to ±45°). It can also be seen that the actuators are placed at elastic axis for bending control, while placed at the top or bottom edge for twisting control. The offset of the actuator to the elastic axis would also produce a certain impact on the torsional modes (Chattopadhyay et al., 1999), thus the optimal fiber orientations in Case II are not exactly equal to ±45°. As for coupled bending–twisting control in Case III, the optimal fiber orientations are ±15°. A trade-off between bending and twisting control authority can be found in both optimal locations and fiber orientations.

Optimal unimorph configuration of single actuator: (a) Case I: bending control, (b) Case II: twisting control, and (c) Case III: coupled bending–twisting control.

Optimal unimorph configuration of two actuators (a) Case I: bending control, (b) Case II: twisting control, and (c) Case III: coupled bending–twisting control.
Optimal locations and fiber orientations of the actuators in unimorph configuration.
Optimization results for bimorph configuration
Figure 9 shows the optimal
antisymmetric bimorph configuration for one actuator pair. The locations and fiber
orientations are listed in Table
3. Note that the two actuators are identical, however, their fiber orientations
are opposite with respect to x-axis due to opposite surfaces bonded to.
The thick solid lines and thin dot dash lines denote the fiber orientations of the upper
and lower surface actuators, respectively. The optimal location of the actuator is still
the root area for bending control in Case I, and the optimal fiber orientation is

Optimal bimorph configuration of an actuator pair: (a) Case I: bending control, (b) Case II: twisting control, and (c) Case III: coupled bending–twisting control.
Optimal locations and fiber orientations of the actuator pair in bimorph configuration.
Remarks and discussion
The above optimal configuration results could be explained from the perspective of strain distribution of the structural modes. Generally, the piezoelectric actuators which locally strain the substructure should be placed in regions of high average strain and away from areas of zero strain (Crawley and De Luis, 1987). Figure 10 shows the mode shapes for the first two bending and torsional modes. The color contour shows the corresponding normal or shearing strain distribution of the certain mode shape. As can be seen that the high normal strain regions for the first two bending modes exists at the root of the plate and there exists a certain distance from the high shearing strain region for the torsional modes to the root. By comparing the optimal configurations in bending, twisting control, and the strain distributions, it indicates that the optimal locations of the actuators depend on the high strain regions of the interested structural modes. Regarding coupled bending and twisting control, the configurations cannot be determined intuitively and can be optimized according to the certain criterion.

Mode shapes and surface strain distributions: (a) normal strain distribution for the first bending mode, (b) normal strain distribution for the second bending mode, (c) shearing strain distribution for the first torsional mode, and (d) shearing strain distribution for the second torsional mode.
For the optimal unimorph configuration of two actuators in Case III as shown in Figure 8, same voltage values are required to generate pure bending deformation while opposite voltage values are required to produce pure torsional deformation. On the contrary, for the optimal bimorph configuration shown in Figure 9, bending deformation and torsional deformation can also be produced by applying opposite and same voltages, respectively. However, compared with unimorph configuration, the bimorph configuration has some unique advantages toward bending and twisting control. Two identical actuators in bimorph configuration are sufficient for both bending and twisting control, but two different actuators with opposite fiber orientations are required in unimorph configuration. Moreover, the width of the substrate may be a constraint for the actuators to be placed to in the unimorph configuration. Thus, the bimorph configuration could bring preferable actuation effect on the slender structures whose width is close to the actuator width. Of course, if the bimorph configuration is not available due to sensing or other constraints, the unimorph configuration can also be adopted according to the optimization results.
Furthermore, first two bending modes and torsional modes are considered in the optimizations to demonstrate the optimal configurations for different situations. In practice, the structural modes of interest that are required to be controlled may be chosen according to the inherent characteristics of the structures and external disturbances. The presented optimization approach can be applied to determine optimal configuration of anisotropic piezocomposite actuators on fixed wings, blades, and other flexible structures toward bending and twisting vibration control.
Conclusion
The configuration optimization of piezocomposite actuators on a plate structure is investigated for bending and twisting vibration control. Locations and PZT fiber orientations of the actuators in unimorph and bimorph configurations are optimized simultaneously to maximize the degree of controllability of the system. The results indicate that the optimal locations and fiber orientations are different for bending control and twisting control. For bending control, the actuators are placed in regions of high normal strain of bending modes with 0° fiber orientation. For twisting control, the actuators are placed in regions of high shearing strain of torsional modes with about ±45° fiber orientations. Regarding coupled bending–twisting control, special piezocomposite actuators with optimal fiber orientations (such as 15° or 20°) can be used to achieve improved vibration control performance. Antisymmetric angle-ply bimorph configuration is a preferable choice toward coupled bending–twisting control of flexible structures.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This work was supported by the National Natural Science Foundation of China (11432010).
