Abstract
The second-order shear deformation theory is used in this study to calculate the stresses and the energy release rates in orthotropic composite plates. A novel double-plate system is utilized with the imposition of the proper kinematic constraints in the interface plane of a double-plate system. The governing equations of the system were derived and as a demonstrative example a simply-supported plate subjected to a point force was analyzed. Using Lévy plate formulation, the plate problem was solved by a state-space model, incorporating four different regions. The distribution of the stress resultants and the interlaminar stresses in the uncracked part were also determined. Moreover, the distributions of the mode-II and mode-III energy release rates along the crack front were calculated by the J-integral. The 3D finite element model of the plate was created providing reference data for the analytical model. The results show reasonably good agreement between the analytical and numerical results. Also, the present model eliminates the physical inconsistency of previous models and reveals that under mixed-mode II/III condition, the energy release rate is not contributed by the bending, twisting moments and shear forces at all.
Keywords
Introduction
Nowadays laminated composite materials play a very significant role in the industrial practice as well as in the scientific life. The numerous application fields (e.g.: bodywork construction, cars, airplanes and aircrafts) show that the development of these heterogeneous materials continues probably very intensively in the future. One of the many damage modes of composites (Oskay and Pal, 2010) is interlaminar fracture or delamination (Anderson, 2005; Lundmark and Varna, 2011; Nagarajan et al., 2012). The resistance against the delamination under static and cyclic (e.g., Gornet and Ijaz, 2011) loading is characterized by the energy release rate (ERR). The basic concept of the linear elastic fracture mechanics (LEFM) is that the crack initiates/propagates if the critical energy release rate (CERR) is reached in the material (Anderson, 2005). The three basic fracture modes are the mode-I (opening), mode-II (in-plane shear) and mode-III (anti-plane shear). Under these fracture modes, the CERR is determined through standard or nonstandard test methods. Apparently, the major part of the literature deals with mode-I (e.g., Jumel et al., 2011; Peng et al., 2011), mode-II (e.g., Argüelles et al., 2011; Plain and Tong, 2011; Wang and Qiao, 2004a) and mixed-mode I/II (e.g., Davidson and Sundararaman, 1996; Plain and Tong, 2011; Reeder and Crews, 1990) fractures. However, during the last decades more and more attention was favored to the mode-III fracture (Browning et al., 2010, 2011; Lee, 1993; Li and O’Brien, 1996; Mehrabadi and Khosravan, 2013; Szekrényes, 2009a). In contrast, the investigation of the mixed-mode I/III (Pereira and de Morais, 2009; Szekrényes, 2009b), II/III (de Morais and Pereira, 2008; Kondo et al., 2010, 2011; Mehrabadi, 2012; Miura et al., 2012; Suemasu et al., 2009, 2010; Szekrényes, 2007, 2012a) and I/II/III (Davidson and Sediles, 2011; Davidson et al., 2010; Szekrényes, 2011) delamination fracture of composite materials is related only to the 21st century. The first attempts include beam and plate specimens. These tests work more or less fine, however, much more effort is necessary to develop so simple and effective test methods like those for mode-I and mode-II. Compared to mode-I and mode-II, the mode-III fracture involves significant difficulties: pure mode-III fracture does not exist; the geometry of the samples is also a critical point. Beam specimens are in general very stiff, plate-like specimens are much more difficult to manufacture.
Independently of the fact whether we use beam or plate-like specimens, an analytical solution – in general – makes the data reduction relatively simple. For beam-like specimens many improved models have been developed (e.g., Jumel et al., 2011; Wang and Qiao, 2004b; Yazdi and Rezaeepazhand, 2012) based on elastic foundation beams, crack tip shear deformation and similar considerations. For plates the analytical solution is much more difficult to obtain (Sriram and Armanios, 1993; Tian and Fu, 2010): such solutions exist only for some relatively simple systems, like the edge crack torsion (ECT) specimen that involves simple loading conditions and analytical solution (de Moura et al., 2009; Lee, 1993). In the last few years, several plate-like specimens were developed for the mode-III (de Morais and Pereira, 2009), mixed-mode I/III (Pereira and de Morais, 2009) and II/III (de Morais and Pereira, 2008) fracture testing of laminated composite materials. Without any exception the data reduction is always made by the finite element (FE) method incorporating the virtual-crack closure technique (VCCT) and cohesive zone model (CZM) applications (e.g., Omiya and Kishimoto, 2010). For delaminated plates, Davidson et al. (2000) applied shell elements to calculate the ERRs in plate-like structures, Sankar and Sonik (1995) performed similar computations. The crack tip force method (CTFM; Park and Sankar, 2002) is a similar solution to the VCCT, utilizing the crack tip forces to calculate and separate the ERRs. However, its result does not differ from that of a VCCT analysis. The main problem of the FE models is that a 3D model is necessary to construct and the VCCT is not available as a built-in command in most of the FE packages.
The main aim of this paper is to present the application of second-order plate theory (SSDT) to analyze delaminated plates and to eliminate the physical inconsistency of previous beam and plate solutions. Wang and Qiao (2004a, 2004b), Qiao and Wang (2004), Qiao and Chen (2011) and Chen (2011) applied several flexible joint models mainly for beams. The continuity of the displacement along the interface of a double beam system was ensured by considering the interface peel and shear stresses. This model was successfully applied to fracture and vibration problems too (Qiao and Chen, 2012), although its physical inconsistency is evident. First, the interface shear compliance is defined arbitrarily to obtain acceptable results. Moreover, the basic equations of Euler-Bernoulli or Timoshenko beams are utilized, but in the displacement field a second-order term is assumed apart from the constant and linear one. This model does not conform to the basic equations of the Euler-Bernoulli and Timoshenko beams; furthermore, a contradiction takes place when we apply the equations of linear elasticity. The flexible joint model was later extended to analyze delaminated plates (Szekrényes, 2012b, 2013), although its extension to asymmetrically delaminated plates is limited.
In this work, the SSDT (Khdeir and Reddy, 1999) is utilized to develop a mechanical model for the fracture of delaminated orthotropic composite plates with symmetrical lay-up and straight delamination front. First, the displacement field is formulated by imposing the interface constraints. Second, the basic equations of linear elasticity are applied to derive the strain and stress fields in elastic orthotropic composite plates. The present formulation does not incorporate arbitrarily defined parameters and it is shown that the developed model is physically consistent with the equations of linear elasticity. As an example a simply-supported plate subjected to a point force is analyzed applying the state-space model (Reddy, 2004). The distribution of the interlaminar stresses is calculated, moreover, the J-integral (Cherepanov, 1997; Rice, 1968) is utilized to determine the distribution of the mode-II and mode-III ERRs along the crack front. A FE model is also created and the numerical results are compared to those obtained from the analytical model. The good agreement obtained shows the usefulness of plate theories with convenient interface constraints in the delamination analysis.
Second-order plate theory – general formulation
The plate theory presented in this section is utilized to capture the displacement and stress fields in the delaminated portion of an elastic laminated orthotropic plate with symmetric lay-up presented in Figure 1. The thickness of the top and bottom plates is t. The assumed displacement field based on SSDT for elastic plates can be written as (Khdeir and Reddy, 1999; Shahrjerdi and Mustapha, 2011):
Deformations of the top and bottom plate elements.
Second-order plate theory with interface constraint
The second-order plate theory utilized in this section is based on an assumed displacement field including an interface constraint to formulate the model of the uncracked region of a delaminated orthotropic composite plate. The mathematical form of in-plane displacement components are the same as those given by equations (1) and (2), however we have to ensure the displacement continuity between the top and bottom plate elements, as it is shown by Figure 1. The interface constraint equations of the uncracked portion are:
These conditions make it possible to express φx and φy in terms of the remaining parameters:
Taking these back into equations (1) and (2), we obtain the displacement field satisfying the interface constraint conditions:
For the bottom plate, similar expressions can be derived. Due to the symmetric lay-up with respect to the x − y plane, we analyze only the top plate in the sequel. Based on equation (18), the strains and shear strains become:
Calculating the stress resultants (given by equation (3)) in terms of the basic parameters of the displacement field and taking them back into the equilibrium equations (equations (22)–(26)), the following system of equations is obtained:
In the next section, we solve a simply-supported plate subjected to a point force by the state-space model. The displacement and stress fields are calculated and the J-integral is utilized to calculate the energy release rate distributions along the crack front.
Example – simply-supported plate, Lévy plate formulation
In this section, we apply the state-space model (Reddy, 2004) to solve the system of equations for a delaminated plate subjected to a point force, shown by Figure 2. The governing partial differential equation (PDE) system is different for the delaminated and uncracked parts; therefore, the state-space models are developed separately.
Simply supported plate subjected to point force.
Delaminated portion
In accordance with Lévy plate formulation, the displacement components and the external load for simply-supported second-order plates (Khdeir and Reddy, 1999) can be written as:
Uncracked portion
It has been shown that because of the kinematic constraints, two of the displacement parameters can be eliminated, therefore for the uncracked part we have:
Utilizing equations (27)–(31), the state space model can be derived as:
The expanded state space model becomes:
Boundary and continuity conditions
The elements of the state vectors in equations (36) and (41) can be referred to as:
In accordance with Figure 2, we have four different plate portions. The point force causes singularity in the PDEs, therefore a plate portion loaded by a constant line force was applied, the length d0 was a very small value compared to the plate dimensions. In this case, Q
n
= 2q0/b·sin(βy0) (Reddy, 2004). Thus, the four parts are denoted by “1a”, “1q”, “1” for the delaminated portion and “2” for the undelaminated region. Consequently, the state-space model in section ‘Delaminated portion' is utilized for the “1a”, “1q” and “1” portions, while the one in section ‘Uncracked portion' was used to model the undelaminated “2” region. The boundary conditions (B.C.s) are formulated through the displacement parameters and the stress resultants. The latter ones can be expressed in the following forms:
The continuity conditions between regions “1” and “2” are:
The continuity conditions between regions “1q” and “1” are:
Calculation of the J-integral
In the general 3D case, the J-integral is defined as (Rigby and Aliabadi, 1998; Shivakumar and Raju, 1992):
Moreover, based on Figure 3, n
k
is the outward normal vector of the contour C, σ
ij
is the stress tensor, u
i
is the displacement vector, A is the area enclosed by the contour C. The separation of the modes is possible by using a direct method (Rigby and Aliabadi, 1998; Shivakumar and Raju, 1992):
Reference system for the J-integral.
In our problem, x1 = x, x2 = z and x3 = y. For the calculation, we apply a zero-area path around the crack tip (Szekrényes, 2012a). This way the surface integral in equation (47) becomes zero. The layerwise stress–strain relations in laminated composite plates are (Kollár and Springer, 2003):
Considering the fact that Mx, My, Mxy, Qx, Qy, Rx, Ry and the corresponding strains are continuous across portions “1” and “2,” a significant part of the J-integral vanishes. The remaining part can be separated based on the direct method (refer to equation (49)) or by simply separating the terms including the sin (mode-II) and cos (mode-III) functions, leading to:
Consequently, under mixed-mode II/III fracture condition, the ERR is not contributed by the bending and twisting moments, shear forces, as well as L xy , R x , R y (higher order stress resultants) at all. Also, the present formulation does not incorporate any physically inconsistent parameters (e.g. shear compliances like in Qiao and Wang, 2004; Szekrényes, 2012a; Wang and Qiao, 2004b), it is based on an entirely exact formulation including the material law of orthotropic solids.
Results and discussion
Elastic properties of single carbon/epoxy laminates.
Finite element model
In order to verify the analytical results, a FE analysis was carried out. The 3D FE model of the plate was created in the code ANSYS 12 using 8-node solid elements. Similar 3D models are documented by de Morais and Pereira (2008) and Pereira and de Morais (2009), therefore the model is not shown here: 50, 78 and 10 elements were applied along the plate width (y), length (x) and thickness (z), respectively. The global element size was 2 mm × 2 mm × 0.4 mm. In the vicinity of the crack tip, a refined mesh was constructed including trapezoid shape elements (Davidson and Sundararaman, 1996). The displacements in the z direction of the contact nodes over the delaminated surface were imposed to be the same. The mode-II and mode-III ERRs were calculated by the VCCT (e.g., de Morais and Pereira, 2008), the size of the crack tip elements were Δx = 0.2 mm, Δy = 0.2 mm and Δz = 2 mm. For the determination of G II and G III along the delamination front, a so-called MACRO was written in the ANSYS Design and Parametric Language (ADPL). The MACRO gets the nodal forces and displacements at the crack tip and at each pair of nodes, respectively, then by defining the size of crack tip elements it determines and plots the ERRs at each node along the crack front.
Analytical and numerical results
Figure 4 shows the in-plane displacements at two points of the plate: u(0,b/2,z) and v(0,b,z), i.e. each point lies in the crack front. It is seen that the analytical solution agrees excellently with the FE results. Although the nonlinearity of in-plane displacements is not so significant, the SSDT captures this change in the through-thickness direction very well.
Distribution of the in-plane displacements over the plate thickness.
The distribution of the normal stresses, σ
x
and σ
y
at x = 0, y = b/2, are demonstrated in Figure 5. The distributions were determined layerwise using the stress–strain relations given by equation (50). Although there are some differences compared to the FE results, the overall agreement is reasonable, especially in the case of σ
y
. It has to be mentioned that in the FE model the displacement and stress continuity is ensured, but in the analytical model only the continuity of displacement parameters and some of the stress resultants (N
x
, M
x
, M
y
, M
xy
, Q
x
, Q
y
) can be realized. Consequently the stresses are not continuous in accordance with the SSDT, however, the discrepancies in stresses in the transition between the delaminated and undelaminated plate portions are not so significant.
Distribution of the normal stresses over the plate thickness.
The distributions of transverse shear stresses are plotted in Figure 6. The FE solution, the solution by SSDT (piecewise linear, red line) as well as the solution calculated by the 3D equilibrium equations are equally presented. The latter ones were calculated by the Distributions of shear stresses over the plate thickness. Distribution of the in-plane normal and shear forces over the uncracked (top) plate portions.

Although these stress resultants could be calculated by the FE model too (by integrating the normal and in-plane shear stresses in the through thickness direction), this would be a very long process, therefore, in this case only analytical results are presented. It is seen that near the delamination front (x = 0) these stress resultants change suddenly and significantly. Moreover, Nx involves the sin, while N xy involves the cos function (refer to Equation (43)) leading to the completely different nature of these stress resultants. One of the advantages of plate theory over the FE model is that these plots can be obtained very simply in the analytical way.
The interlaminar shear stress (=transverse shear in accordance with the duality of shear stresses) distributions along the global midplane of the undelaminated plate portion (top plate, refer to Figure 1) can be calculated as:
Distribution of the interlaminar shear stresses over the uncracked (top) plate portion.
The mode-II, mode-III ERRs and the mode ratios along the delamination front are plotted in Figure 9. The symbols show the results of the VCCT, while the curves represent the results by SSDT. The main conclusion is that except for the relatively small regions at the edges of the plate, the SSDT agrees excellently with the results by VCCT. Also, it is clear that near the edges the agreement becomes not so good. In Figure 9, the dashed blue line shows that after this line towards the plate edge, the difference between the SDDT and the VCCT in the case of G
III
becomes higher than 10%. The corresponding distance from the edge of the plate is again approximately 10% of the plate width. In Figure 9(b) G
T
= G
II
+ G
III
is the total ERR. In the case of the ratios of G
II
/G
T
and G
III
/G
T
, the agreement is excellent, however at the edges some discrepancies appear again. These differences are attributed to the distinctions in the boundary conditions. The plate theory assumes that the midplane of both the top and bottom plates is simply-supported. On the other hand, in the FE model – relating to practical conditions – only the contour lines of the bottom plates are supported in the z direction. In spite of the distinctions in the stress distributions by FEM and analyses in Figures 5 and 6, it is seen that the energy release rates agree well. From equations (53)–(54) it is clear that the ERRs depend on the product of stress resultants and strain components. The stress resultants are calculated as the integration of the stress distributions over the thickness, and in Figures 5 and 6 the area under the curves are approximately the same for the FE and plate theory solutions. That is why the two solutions match well in the case of the ERRs.
Distribution of the energy release rates (ERRs) and the mode ratio by second order plate theory (SSDT) and virtual-crack closure technique (VCCT).
The overall agreement between the SSDT and VCCT is fairly good. It is important to mention that the VCCT method is mesh-sensitive to a certain degree and the investigation of the effect of mesh refinement was outside the scope of this paper. It has to be also mentioned that the present model does not take the effect of possible nonlinearites into account, like fiber-bridgings (e.g., Tamuzs et al., 2001) in the delaminated area and the effect of the so-called fracture process zone (FPZ; e.g., Amrutharaja et al., 1995; Tsouvalis and Anyfantis, 2012).
Conclusions
The second order shear deformation plate theory is utilized in this work to develop a double-plate system for delaminated orthotropic composite plates. The model is based on the continuity of the displacement field across the delamination front by imposing the interface constraint along the interface. A simply-supported delaminated plate subjected to a point force was analyzed using Lévy plate formulation, the stresses and the energy release rates were calculated. The results were compared to those of a 3D FE model and very good agreement was obtained.
The present model eliminates the physically inconsistent shear compliance of the flexible joint models and includes the effect of interface deformation based on the equations of linear elasticity and the material law of orthotropic solids. It was shown that although the displacement components are continuous across the delamination, there are stress resultants, which remain discontinuous. Moreover, a significant amount of terms vanish in the J-integral, and the mode-II and mode-III energy release rates are defined using the stress resultants and strains around the delamination front. However, it must be mentioned that only mixed-mode II/III fracture problems were considered in this study and the transverse deflection of the top and bottom plates was considered to be the same. It has been shown that the difference between the FE and plate theory solutions differs moderately at the edges of the plate, which can be explained by the differences in the boundary conditions.
Considering the available methods for the calculation of the ERR in plates, the first alternative is in general the VCCT. However, for the 3D FE model the computation could be lengthy, especially if the model has relatively large dimensions. Furthermore, in the crack tip a refined mesh should be constructed to obtain accurate ERR values. Finally, in most of the commercial FE packages the VCCT has not yet been implemented. The present work provides another possibility for the calculation of the ERR in plates subjected to bending. The possible application field of the presented method is the fracture mechanics of composite materials. In the last few years, fracture test methods including plate-like specimens have been developed to characterize the mode-III, mixed-mode II/III and mixed-mode I/III fracture behavior of laminated materials. By preparing a detailed user-friendly worksheet in MAPLE, it is possible to provide a data reduction scheme for delaminated plates for the experimentalists. Also, the application to asymmetrically delaminated orthotropic and angle-ply laminated plates as well as sandwich panels need to be investigated. These tasks will be carried out in the near future.
Footnotes
Acknowledgements
This work was supported by the János Bolyai Research Scholarship of the Hungarian Academy of Sciences. This work is connected to the scientific program of the “Development of quality-oriented and harmonized R + D + I strategy and functional model at BME” project. This project is supported by the New Hungary Development Plan (Project ID: TÁMOP-4.2.1/B-09/1/KMR-2010-0002).
Funding
This research received no specific grant from any funding agency in the public, commercial, or not-for-profit sectors.
