Abstract
Deformations of high-speed railways accumulate over time and affect the geometry of the track, thus affecting the running safety of trains. This article proposes a new method to map the relationship between dynamic responses of high-speed trains and additional bridge deformations. A train–track–bridge coupled model is established to determine relationship between the dynamic responses (e.g. accelerations and wheel–rail forces) of the high-speed trains and the track deformations caused by bridge pier settlement, girder end rotation, and girder camber. The dynamic responses are correlated with the track deformation. The mapping relationship between bridge deformations and running safety of trains is determined. To satisfy the requirements of safety and riding comfort, the suggested upper thresholds of pier settlement, girder end rotation, and girder camber are 22.6 mm, 0.92‰ rad, and 17.2 mm, respectively. This study provides a method that is convenient for engineers in evaluation and maintenance of high-speed railway bridges.
Keywords
1. Introduction
By 2025, 38 million meters of high-speed railway will cover the main residential areas in China (He et al., 2017). A large percentage of high-speed railway is bridge, subjected to deformations, such as pier settlement, girder end rotation, and girder camber due to concrete creep, in addition to the design deformations under dead and live loads (Ju, 2013; Lee and Billington, 2010; Strauss et al., 2017; Wang, 2014). The bridge deformations accumulate over time (Bian et al., 2010; Chen et al., 2014), thus affecting the track regularity and dynamic response of the train (Ju et al., 2014; Kimani and Kaewunruen, 2017). To ensure the safe operation of high-speed trains, it is necessary to control the vibrations of the trains under long-term bridge deformations.
In the literature, train–track–bridge models have been established to study the effects of bridge deformations on the dynamic responses of high-speed trains (Greco and Lonetti, 2018). Many research works focused on the influence of bridge pier settlement on vehicle running safety. Yau (2009) conducted an incremental–iterative procedure to investigate the effects of bridge pier settlement on the dynamic responses in a track–bridge model. The results showed that the foundation settlement generally had little influence on the dynamic responses of the bridge but drastically affected running safety of the train. Wang et al. (2016) established a three-dimensional finite element model to evaluate the safety of trains under bridge pier settlement and girder camber, considering dynamic effects and nonlinearity. In terms of the safety and comfort of the train, girder deformation and train speed are the main influencing factors. Zhang et al. (2017) investigated how the high-speed railway bridge pier settlement and train speed affect the accelerations of the train, wheel unloading rate, and fastener force of the track. The results showed that the vertical acceleration increased with pier settlement and train speed, and the settlement exceeded the maximum allowable limit in the standards. The influences of additional bridge deformation caused by concrete shrinkage and creep (Yang et al., 2014), temperature (Li et al., 2012; Tian et al., 2017; Wang, 2014), pier settlement (Zhong and Yang, 2017), and frost heave deformation (Guo, 2016) were investigated. Many existing studies consider the coupling effect among train, track, and bridge (Gou et al., 2019b; He et al., 2018; Li et al., 2018), but neglected the effects of track deformations on the dynamic responses of the trains. To accurately consider the effect of track deformation on running safety of high-speed railway, a mapping relationship between the pier settlement and the rail deformation is derived theoretically, and the variations of vehicle dynamics indices under pier settlement are analyzed (Chen et al., 2015, 2018a). Each of the existing models was developed based on a specific type of bridge deformation. To consider multiple types of bridge deformations, Gou et al. (2018c, 2019b, 2019c) presented an analytical model to link various bridge vertical deformations and the track geometry, and conducted field tests to investigate the dynamic behaviors of the bridge and the safety and comfort of the train (Gou et al., 2018a, 2018b, 2018d, 2019a).
Based on the above studies on the dynamic responses of the train–track–bridge system, the thresholds of bridge deformations were studied to ensure safe operation and riding comfort of high-speed trains. According to the limits of vehicle dynamic responses, parameter studies (Cao et al., 2015; Chen et al., 2015, 2018b; Gou et al., 2019b) were conducted to analyze the vehicle dynamic responses in the train–track–bridge system with additional bridge deformations. By changing the speed of the train and the amplitude of additional bridge deformation in the finite element models, the thresholds of bridge deformations are obtained through multiple trial calculations. Xia et al. (2018) assumed that the dynamic responses of the train under track irregularity that is caused by bridge pier settlement followed normal distribution, calculated dynamic responses of the train under different levels of settlement, and used the probability method to analyze the safety and comfort thresholds of pier settlement with 95% confidence. Chen et al. (2018a) determined the allowable limit of multipier settlement using the relationship between the multipier settlement and the vehicle dynamic indices.
However, in the literature, there is limited research on the influence of the type of ballastless track and bridge deformation on the running safety of trains. In addition, most of the existing research works attempted to determine the thresholds of bridge deformations through parametric study. For example, the speed of trains or the amplitude of a type of bridge deformation was varied in a range, which involves intense computation cost and is time consuming. The previous research (Chen, 2017) indicated that the waveforms of vertical acceleration of the train and wheel–rail force caused by pier settlement were almost the same. Thus, it is rational to speculate that there is a mapping relationship between the additional bridge deformation and the dynamic responses of the train. Then, given the mapping relationship, the influences of different bridge deformations on the dynamic responses of high-speed trains can be described quantitatively.
The contributions of this study are introduced. Compared with the previous studies on the dynamic responses of trains under a specific bridge deformation condition, this article presents a new method to map the quantitative relationships between dynamic responses of high-speed trains and multiple types of bridge deformations. Next, the evaluation criteria of bridge additional deformations of high-speed trains for running safety are investigated to ensure the running safety and riding comfort of high-speed trains. The presented method is expected to eliminate the need to perform the train–track–bridge coupled calculation, which involves expensive computation cost and thus, greatly facilitate real-life engineering practices.
2. Train–track–bridge coupled model
This study establishes a train–track–bridge coupled model using ANSYS and SIMPACK. SIMPACK is a multibody dynamics simulator that can integrate multiple bodies whose motions are coupled with each other. Two types of train models are considered, which are the CRH380B and CRH2 trains. The China railway track system II slab ballastless track is considered. The bridge is a 32-m simply supported girder bridge. The selected trains, track, and bridge are representative in high-speed railways in China. The track and bridge models are established in ANSYS and then imported in SIMPACK for integration with the train model. Figure 1 shows the flow chart for the train–track–bridge model. The bridge, track, and rail are modeled in ANSYS for finite element analysis. The analysis results are imported in SIMPACK for multibody coupled dynamic analysis. More detailed information of the models is elaborated in the following sections. Flow chart of the train–track–bridge coupled model established using ANSYS and SIMPACK.
2.1. Train model
Parameters of train models.

Nonlinear train models: (a) yaw damper of CRH380B, (b) lateral stop force of CRH380B, (c) yaw damper of CRH2, and (d) lateral stop force of CRH2.
2.2. Track–bridge model
The bridge, track, and rail are modeled in ANSYS using solid elements, as shown in Figure 3. The bridge has three 32-m simply supported spans supported on the four piers with the bottom fixed. The bridge girders have the box section consistent with the real bridge. The piers and girders are made of concrete: elastic modulus = 34.5 GPa, density = 2400 kg/m3, and Poisson’s ratio = 0.2. The rail is made of steel: elastic modulus = 210 GPa, density = 7800 kg/m3, and Poisson’s ratio = 0.3. Mesh size convergence analysis is conducted to determine the appropriate mesh sizes that balance the computation accuracy and efficiency. Finite element models of the bridge and rail.
With the ANSYS model, finite element analysis is performed to determine the mass, stiffness, and geometric information of the bridge, track, and rail, which is included in the “.sub” and “.cdb” files. The files are then imported into SIMPACK in the forms of flexible body and flexible track (flextrack), respectively. The flexible body/track files (.fbi) of the bridge and track are generated by the flexible body input file generator of finite element multi-body system program interface in SIMPACK. The flexible body needs to choose the mode order or frequency range to determine the calculation mode of the bridge. The flexible track is directly coupled with the trains on the track, as a part of the track foundation.
Makers are generated at the boundary conditions set and the connection with the outside, such as pier bottom nodes and fastener nodes of beam-track connection. The bottom of the pier is fixed by constraint between the pier bottom and the geodetic coordinate system. The fastener spring is simulated by adding a spring-damper parallel cmp to achieve the bridge–track interaction.
The finite element model of the multibody dynamics system is realized by SIMPACK finite element interface module (FlexModal). SIMPACK uses the modal synthesis method to simulate the elastic deformations of flexible bodies.
2.3. Preliminary model verification
The train model and bridge–track model are verified before they are coupled in SIMPACK. A preload of 46 kN is applied to the train to obtain the maximum residual acceleration (Cui, 2009; Miao et al., 2006). The maximum residual acceleration is used to verify the equilibrium, which is indicated by a maximum residual acceleration less than 0.01 m/s2. The maximum residual acceleration is 1.17 × 10−10 m/s2 for the train and 1.62 × 10−6 m/s2 for the bridge–track model, indicating that the train and bridge–track models are in equilibrium.
The bridge–track model is introduced into the train model in SIMPACK, and the foundation under rail is replaced by the flexible track to link the bridge and the rail. The contact between the rail and the train along the normal direction is defined by the Hertz nonlinear elastic contact, and the contact along the tangential direction is defined by the Kalker nonlinear contact. In SIMPACK, the quasi-elastic contact is used to simulate the wheel–rail contact. Based on the wheel–rail contact force, software automatically adopts rigid contact to analyze the nonjumping on the rail (the normal wheel–rail force is positive); as the train has a jump on the rail (the normal wheel–rail force is negative), the wheel–rail contact is simulated by the elastic contact. Then, the wheel–rail relationship is regenerated to realize the interaction between the train and the rail. In this way, the train–track–bridge coupled vibration model is established.
The responses of the multibody system are solved by time-domain integration (time integration) in SIMPACK. Based on the input interpolation node of the wheel–rail contact force, the finite element nodes are performed displacement interpolation to determine the wheel–rail contact point at that moment. Wheel–rail contact force element 78 is added to the wheel–rail contact point. The contact force of the flexible track is assigned to the corresponding finite element node by interpolation to solve the dynamic responses of the wheelset and the flexible track at the next moment. As the contact point satisfies the allowable error of the compatibility conditions of force and displacement, the wheel–rail force is converged in this time step, and the responses are used as the initial condition for the next time step. The differential/algebraic system solver algorithm is used to solve the motion equation of the system, and the time step is automatically determined by the algorithm based on the residuals. The simulation time is set to 1.45 s. The sampling frequency is set to 200 Hz. The maximum step size is 0.1 s.
2.4. Track irregularity
The random track irregularity is generated using the German low-interference track power spectrum. The wavelength of the random track irregularity is in the range of 3 m–25 m. The track irregularity due to additional bridge deformations includes the pier settlement, girder end rotation, and girder camber. The track irregularity due to bridge deformations is determined using a bridge–track deformation mapping model developed in the authors’ previous study (Long, 2019). With the mapping model, given a bridge deformation, the track deformation is determined. The investigated pier settlement and girder camber are in the range of 5 mm–30 mm with a 5-mm interval. The girder end rotation angle is in the range of 0.2‰ rad to 1‰ rad with a 0.2‰ interval, as shown in Figure 4. Track deformation due to: (a) pier settlement, (b) girder end rotation, and (c) girder camber.
3. Bridge deformation thresholds
The threshold of bridge deformation is determined using the wheel unloading rate according to the limits of running safety and riding comfort (TB10621-2014, 2015). The wheel unloading rate associated with the bridge deformations is determined by subtracting the wheel unloading rate without considering the bridge deformation from that considering the bridge deformation.
3.1. Pier settlement
Figure 5 shows the influences of train type and speed on the wheel unloading rate under pier settlement. The wheel unloading rate increases with the pier settlement and train speed. At 350 km/h, the wheel unloading rate of CRH2 exceeds the limit (TB10621-2014, 2015), as the pier settlement reaches 21.7 mm. The wheel unloading rate of CRH380B does not exceed the limit in the investigated ranges of pier settlement and train speed. These results indicate that the CRH2 train is more sensitive to the pier settlement than the CRH380B train. Effect of pier settlement on wheel unloading rate of: (a) CRH2 and (b) CRH380B.
3.2. Girder end rotation
Figure 6 shows that the wheel unloading rate increases with the girder end rotation and the train speed. The wheel unloading rate of CRH2 exceeds the limit, as the girder end rotation reaches 0.79‰ rad. The wheel unloading rate of CRH380B does not exceed the limit within the investigated ranges. Effect of girder end rotation on wheel unloading rate of: (a) CRH2 and (b) CRH380B.
3.3. Girder camber
Figure 7 shows that the wheel unloading rate increases with the magnitude of girder camber and the speed of trains. The wheel unloading rate of CRH2 exceeds the limit when the girder camber reaches 16.7 mm, whereas the wheel unloading rate of CRH380B does not exceed the limit within the investigated ranges. Effect of girder camber on wheel unloading rate of: (a) CRH2 and (b) CRH380B.
4. Deformation threshold formulae
The finite element analysis results presented in Section 3 show that the dynamic responses of the CRH2 train are more sensitive to bridge deformations than the CRH380B train. Thus, the CRH2 train is selected to determine the thresholds of bridge deformations.
4.1. Pier settlement
Figure 8 shows that the vertical acceleration and wheel–rail force of the CRH2 train increase with the pier settlement and reach the maximum values at the settled pier. The two peaks of the acceleration are caused by the front and rear bogies passing the settled pier. Dynamic responses of the CRH2 train under pier settlement: (a) acceleration and (b) wheel–rail force.
An interesting finding is that the dynamic indices of the train follow a consistent trend with the second derivative of track deformation, as shown in Figure 9. The peaks of the dynamic indices and the second derivative curves correspond to the same location, which is the settled bridge pier in this case. Dynamic indices and deformation derivatives under pier settlement: (a) acceleration and (b) wheel–rail force.
The change of the vertical wheel–rail force shows strong correlation with the second derivative of track deformation as shown in Figure 10. A formula is obtained through curve fitting Relation between the change of the vertical wheel–rail force and the second derivative of track deformation under pier settlement.
At the same time, the second derivative of track deformation is associated with the pier settlement, as shown in Figure 11. A formula is determined through linear curve fitting. The coefficient of determination (R2) is 0.9989, indicating a good correlation. The formula is Relation between the minimum second derivative of track deformation under pier settlement.
Combining equations (1) and (2), the relationship between the reduction of vertical wheel–rail force and pier settlement is
The wheel unloading rate is expressed as
The static wheel weight and the minimum vertical wheel–rail force of the CRH2 train are 58.0 kN and 33.6 kN, respectively.
Combining equations (3) and (4), the relationship between the wheel unloading rate and pier settlement is
The limit of wheel unloading rate of the CRH2 train is 0.6
The threshold of pier settlement is
4.2. Girder end rotation
Similar to the trends in Figure 9, the trend of the wheel–rail force is consistent with the second derivative of track deformation under girder end rotation, as shown in Figure 12. Change of the vertical wheel–rail force is consistent with the second derivative of track deformation under girder end rotation.
Similar to Figures 10 and 11, the change of the vertical wheel–rail force shows strong correlation with the second derivative of track deformation (Figure 13(a)), which is correlated with the girder end rotation angle (Figure 13(b)). Relation between: (a) the change amount of the vertical wheel–rail force and the second derivative of track deformation under girder end rotation and (b) the minimum second derivative of track deformation under girder end rotation.
With the data in Figure 13, a formula is obtained through curve fitting
4.3. Girder camber
Similar to the trends in Figures 9 and 12, the trend of the wheel–rail force is consistent with the second derivative of track deformation under girder camber, as shown in Figure 14. Change of the vertical wheel–rail force is consistent with the second derivative of track deformation under girder camber.
Similarly, the change of the vertical wheel–rail force shows strong correlation with the second derivative of track deformation, which is correlated with the girder camber. To save space, the curves are not provided. Similar to equations (3) and (8), a formula is obtained through curve fitting for the girder camber
4.4. Comparison
The bridge deformation thresholds determined using the curve fitting formulae are in reasonable agreement with the results obtained from the parametric study, as shown in Figure 15. The discrepancy is due to the fitting errors because the coefficient of determination (R2) in the curve fitting is less than 1.0. The discrepancy is acceptable, indicating that the thresholds of bridge deformations can be determined by the presented formulae. Also, given a measured bridge deformation, the train’s dynamic indices can be determined using the presented formulae. Comparison of bridge deformation thresholds determined using two different methods: parameter method and mapping relationship method.
5. Conclusions
This study establishes a train–track–bridge coupled model and applies the model to determine the threshold of bridge deformations. The following conclusions are drawn: According to the limit of the wheel unloading rate, the thresholds of pier settlement, girder end rotation, and girder camber are 22.6 mm, 0.92‰ rad, and 17.2 mm, respectively, at 350 km/h. The second derivatives of track deformation with respect to distance are linearly proportional to the change of the vertical wheel–rail force. The investigated bridge deformations are linearly proportional to the second derivative of track deformation with respect to distance. The proposed formulae provide reasonable predictions of the thresholds of the additional bridge deformations including the pier settlement, girder end rotation, and girder camber due to concrete creep. The wheel unloading rate of the trains increases with the additional bridge deformations and train speed. The wheel unloading rate of CRH2 train is more sensitive to the bridge deformations than that of the CRH380B train.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: The research was funded by the National Natural Science Foundation of China (Grant No. 51878563), the Sichuan Science and Technology Program (Grant No. 2018JY0294 and 2018JY0549), and the Ministry of Science and Technology of China (Grant No. KY201801005).
