Abstract
The objectives of the present study were to assess the baking properties of composite spelt wheat–amaranth blends and to study the staling of composite breads during a six-day storage. Different forms of amaranth grains were added to spelt bread formulation: native amaranth flour and flour from popped amaranth, including their scalded and non-scalded variants. Native amaranth flour (both scalded and non-scalded) gave loaves with the highest volume and contributed to significantly softer crumb but not in comparison to the control bread. Crumb resilience did not show significant differences among the breads but there were differences in the crumb stress relaxation parameters which indicated certain influence on the crumb viscoelastic properties. During storage, all samples developed firmer and less elastic crumbs. Drying loss and staling degree significantly increased with increased storage time. The staling rate was the highest in the bread with non-scalded amaranth flours (native and flour from popped amaranth). The changes in the crumb textural and elastic properties caused by staling turned significant after six days of storage. In general, inclusion of different forms of amaranth flour did not alter the staling of breads and they exerted similar behaviour during storage.
Introduction
Composite bakery products have high potentials as vehicles of functional ingredients and development of functional products. These products are based on composite flours which represent blends of wheat and non-wheat flour in appropriate proportions (Seibel, 2006). Composite bakery products offer many advantages, ranging from improved nutritive profile of newly developed composite formulations to extended assortment of bakery products.
Spelt wheat is ideal for the production of organic bread because it is a low-input plant, suitable for growth without pesticides and extensive fertilization. Nutritionally, spelt wheat is similar to conventional wheat or even better; however, it is unbalanced due to lack of lysine (Kohajdová and Karovičová, 2008). Substitution of spelt wheat with other ingredients that may complement this deficiency is advisable. But, to produce bread labelled as organic, at least 95% of ingredients must be organic (Smith et al., 2012). Thus, ingredients feasible for organic production are highly preferred.
Amaranth has strong disposition for cultivation in organic systems (Bavec and Bavec, 2006) and has been shown in numerous works as an adequate non-wheat ingredient to be combined with wheat (Grobelnik Mlakar et al., 2009). Therefore, it may be suitable for composing organic composite products. Amaranth contains high-quality proteins rich in lysine, high fat and iron contents. Breshears and Crowe (2013) reported that folate content was doubled in gluten-free amaranth breads in comparison to the control. Lacko-Bartošová and Korczyk-Szabó (2012) investigated the technological properties of spelt–amaranth composite flours and reported positively on the baking potential of the composite flours which was in line with the previous finding of Grobelnik Mlakar et al. (2009).
During storage, bread undergoes a set of severe physicochemical and sensory changes known as staling (Cauvain, 1998) that result in a loss of freshness and overall quality. The most important change associated with staling is a gradual loss of moisture and crumb elasticity, an increase in crumb firmness, loss of aroma, crumbling, etc. In spite of extensive research, the mechanism of the phenomenon has not been yet resolved.
The present study was carried out to investigate the potential of various forms of amaranth in composite spelt breads. The first objective was to study the physical, textural and viscoelastic properties of composite breads as affected by incorporation of various amaranth forms (scalded and non-scalded variants of native amaranth flour and flour from popped amaranth). To the best of our knowledge, there is little data on the staling of spelt wheat–amaranth composite breads. Against this background, the second objective was to study the quality changes associated with the composite breads over a six-day storage period to see whether different amaranth forms have a tendency to ameliorate or aggravate the changes.
Materials and methods
Material
For the preparation of composite spelt–amaranth breads, spelt flour was procured from the local ecological agricultural farm ‘Jevtić’ (Bačko Gradište, Serbia). Amaranthus cruentus grain was purchased in the local market. Popped amaranth was prepared by heating the grains on a hot plate at 200 ℃ for 10 s.
Raw amaranth flour was prepared by milling whole amaranth grain on a Buhler laboratory mill (Buhler AG, Switzerland). The bran fraction was discarded whilst the two flour passages were combined and used in the experiment. Flour from popped amaranth grain was obtained by milling popped amaranth grains on a hammer mill Lab Mill 3100 Perten (Sweden).
Scalding of amaranth flour was performed by pouring two parts of hot water over one part of amaranth flour, stirring, covering the blend with a lid and letting it swell for 30 min.
Bread preparation
The basic formulation for the composite breads included (on flour basis): 100% spelt flour, 2.5% fresh compressed yeast, 2% salt and 0.050 g/kg ascorbic acid. In the composite breads, different forms of amaranth flour (raw flour, flour from popped grain, their scalded variants) were added at 10% level (flour basis). These ingredients were mixed according to the breadmaking procedure described in Filipčev et al. (2013). Final fermentation time was 55 min. Baking was performed in a deck oven at 230 ℃ for 20 min.
After baking, the loaves were left to cool for 2 h. The loaves were then individually wrapped up in a food-grade biodegradable perforated cellophane (28 µm) and stored at room temperature. The ends were secured with a sticking tape. Though this material is not an optimal solution for bread packaging, its use to pack organic, traditional and artisan breads is not unusual because, unlike polymer materials, cellophane is regarded compatible with the concept of organic food and environmental sustainability due to its natural origin and biodegradability.
Determination of bread quality attributes
Measurements of bread quality attributes were performed 24 hours after baking. Millet seed displacement method was used to measure loaf volume. Specific volume was calculated as a ratio of loaf volume and weight. Volume yield (VY) was calculated according to the following equation
Dough yield was calculated according to the following equation
Textural properties of bread crumb (firmness and resilience) were determined on a texture analyser TA-Xtplus (Stable Micro Systems, England). Crumb firmness was measured in accordance to AACC (2009), method 774-10A, using a 36 mm cylinder probe. Crumb firmness is defined as the force required to compress the crumb when 25% strain is achieved. Crumb resilience was determined as a percentage of recovery of sample’s height after maximal compression during 2 s followed by a recovery period of 15 s. This parameter was derived to mimic the palpatory evaluation of crumb elasticity (by pressing the crumb with fingers). Measurements were performed in six replicates.
In addition to evaluation of texture, fundamental viscoelastic properties of bread crumb were determined by collecting stress relaxation data (Wu et al., 2012) measured on a texture analyser TA-Xtplus. Prior to analysis, 24 mm diameter cylinders were cut out from the central part of 20-mm-thick bread slice. Test was conducted by compressing the crumb sample with a 45 mm stainless steel cylindric probe to a constant strain of 12% at 0.5 mm/s speed. The residual force was continuously recorded as a function of time during 600 s. Data extracted from the recorded stress relaxation curves were subjected to analysis using the Peleg–Normand model (equation (4))
Determination of changes in bread quality during storage
Assessment of changes in bread crumb properties during storage was performed by determining the following parameters: drying loss, crumbliness, staling degree and staling rate.
Drying loss was measured by determining the difference in the sample moisture content after one, three and six days of storage. Moisture content was determined according to the standard AOAC methods (2000).
Crumbliness was determined by sieving test as described in Filipović et al. (2009). Nine cube-shaped crumb pieces, size 25 mm × 25 mm × 25 mm, were cut out from the central part of bread slices. The crumb cubes were than sieved through a sieve with a mesh size 1.5 mm for 15 min at 190 r/min. Crumbliness was determined as the weight of throughs expressed as a percentage of the original weight of the sample.
Staling degree was defined as a percentage change in crumb hardness after the given period of storage. This parameter was calculated according to the following equation
Staling rate was calculated by regression analysis as in Sciarini et al. (2010) with a modification as here the crumb firmness, measured during storage, was adjusted to exponential model
Statistical analysis
One-way ANOVA was used to study the quality parameters of composite spelt–amaranth breads and their changes during storage. Honestly significant differences (Tukey’s test) were calculated to differentiate between the means at significance p < 0.05. To analyse relationships between the parameters, exploratory factor analysis (FA) was used as a tool to reveal structure in the data set and identify variables that are highly interrelated because they measure the same ‘construct’. The analyses were performed using the Statistica 12 software (Statsoft, Inc., Tulsa, OK). Data were in triplicate unless otherwise stated.
Cluster analysis (CA) was used to classify different composite bread formulations into groups on the basis of multiple variables (quality parameters and parameters describing changes during storage). The measure of dissimilarity between the samples was Euclidean distance and the Ward’s method was used to agglomerate data. XLStat software (www.xlstat.com) was used to perform the calculations.
Results and discussion
Volume and texture of composite breads
Physical, textural and viscoelastic properties of spelt–amaranth composite breads
a,b,c mean value ± SD.
Mean values followed by a common letter within the same row are not significantly different (p < 0.05).
k1: constant related to stress decay rate; k2: constant related to residual stress; %SR: extent of relaxation.
As presented in Table 1, the composite breads made with native and scalded amaranth flour exhibited a tendency towards softer crumb whereas addition of popped amaranth flour in both scalded and non-scalded variants gave firmer crumb. However, no significant differences were noted in comparison to the control bread. Tsai et al. (2012) noted that bread containing rice porridge yielded a softer crumb than that containing rice flour and explained this as an effect of gelatinized starch in rice porridge. Scalding of amaranth flour in the present study might have produced a similar effect. Ayo (2001), Bodroža-Solarov et al. (2008) and Sanz-Penella et al. (2013) studied wheat–amaranth composite breads and observed increased crumb hardness with an increase of whole amaranth flour up to 40 g/100 g wheat flour, i.e. popped amaranth flour from 10 to 20% supplementation level, i.e. amaranth flour up to 50% supplementation level, respectively, and explained this as a consequence of gluten dilution in composite flour. However, Oszvald et al. (2009) found that amaranth albumins are capable of interacting with gluten proteins thus improving dough strength. Moreover, high levels of fats and naturally present emulsifiers in amaranth may contribute to softer crumb (Alvarez-Jubete et al., 2010). Several authors reported positive effects of native amaranth flour addition to wheat flour on dough rheological properties and baking potential (Grobelnik Mlakar et al., 2008; Lacko-Bartošová and Korczyk-Szabó, 2012).
Popping induces similar changes to amaranth grain as extrusion; it increases water and fat absorption of the grains as a consequence of starch gelatinization and molecule fragmentation (Zapotoczny et al., 2006). Menegassi et al. (2011) observed molecular and structural degradation in starch granules during extrusion cooking of amaranth flour. Martínez et al. (2013) reported that the addition of 5% of extruded wheat flour to bread did not produce significant differences in bread quality compared to the control, though certain crumb softening effect was observed in them. Pongjaruvat et al. (2014) found that addition of up to 20% (replacement level) pregelatinized flour to rice gluten-free bread positively affected crumb firmness whereas higher replacement levels exerted detrimental effects. In the present study, bread with popped amaranth yielded firmer crumb and lower volume. De La Barca et al. (2010) noticed that popped amaranth at levels >70% in gluten-free bread caused crumb collapse and explained this as a consequence of enhanced amaranth protein aggregation.
Crumb resilience did not show significant differences among the samples. However, the coefficients from the Peleg–Normand model showed differences: the bread with non-scalded popped amaranth flour showed significantly higher k1 and k2 values, indicating the most pronounced elastic nature. Another parameter, extracted directly from the stress relaxation curves, is percentage stress relaxation (%SR) and indicates the extent of relaxation. For the bread samples, it ranged from 47.8 to 52.3% showing that the breads are materials in which both elastic and viscous components are almost equally represented. Singh et al. (2006) reported similar ranges in baked products. According to this parameter, the most elastic was the bread with non-scalded popped amaranth, but significant difference existed only in relation to the bread with scalded amaranth flour.
Changes in the properties of composite breads during storage
Staling degree, staling rate, crumbliness and drying loss of spelt–amaranth breads during a six-day storage
a,b,c Mean value ± SD; mean values followed by a common letter within the data set related to an observed parameter are not significantly different (p < 0.05).
F1: formulation with non-scalded amaranth flour; F2: formulation with non-scalded popped amaranth; F3: formulation with scalded amaranth flour; F4: formulation with scalded popped amaranth.
Changes in the bread texture during storage are presented in Figure 1. Significant increase in the crumb firmness was observed only after six days of storage. In this period, scalded amaranth flour bread was significantly softer than the non-scalded breads. In other storage periods, there was no significant difference among the samples. Crumb resilience progressively decreased with storage time; however, changes were significant only after six days of storage. The bread samples did not significantly differ among each other during the same period of storage.
Changes in crumb texture (firmness, resilience) over six-day storage. CONTR: Control; F1: formulation with non-scalded amaranth flour; F2: formulation with non-scalded popped amaranth; F3: formulation with scalded amaranth flour; F4: formulation with scalded popped amaranth. Values are mean ± SD (n = 6).
In Figure 2, changes in the stress relaxation parameters of composite breads during storage are presented. Parameters k1 and k2 decreased during storage whereas %SR decreased, all indicating loss of crumb elastic properties. These changes were gradual and means significantly differed mainly between the values assessed after one day and six days of storage. An exception from the general trend was with samples containing scalded amaranth flour (native and popped) which showed a slight increase in k1, i.e. little improvement in crumb elasticity after six days of storage. In general, in terms of stress relaxation parameters, breads with scalded amaranth ingredients showed somewhat better elastic crumb properties but this was not supported by the crumb resilience values. The difference is due to the fact that different strains were used when measuring these parameters.
Changes in crumb viscoelastic properties (constants related to stress decay rate (k1) and residual stress (k2) and extent of relaxation (%SR) of spelt–amaranth breads during storage. CONTR: Control; F1: formulation with non-scalded amaranth flour; F2: formulation with non-scalded popped amaranth; F3: formulation with scalded amaranth flour; F4: formulation with scalded popped amaranth. Values are mean ± SD (n = 3).
CA
CA was performed to reveal the overall similarity between the bread samples during storage taking into account multiple parameters: specific volume, hardness, resilience, Fmax, k1, k2, %SR, drying loss, crumbliness and staling degree. The resulting dendrogram is shown in Figure 3. It can be seen that the bread samples were gathered together into three groups. Actually, bread samples were grouped according to the storage period showing that they were all very similar to each other at the same storage period which is supported by previous observations. The samples one day after baking were less similar than those after three and six days of storage as they were joined together at a distance of 0.53. The remaining amalgamation steps occurred at a very small distance (around 0.1) between the bread samples aged for three and six days showing they were very similar.
Clustering pattern of spelt–amaranth composite breads. In cluster analysis Euclidean distance was used as an indicator for dissimilarity and Ward’s method was used as an agglomeration method. CONTR: Control; F1: formulation with non-scalded amaranth flour; F2: formulation with non-scalded popped amaranth; F3: formulation with scalded amaranth flour; F4: formulation with scalded popped amaranth; I: after one day of storage; II: after three days of storage; III: after six days of storage.
FA
Results of factorial analysis on the quality parameters of composite spelt–amaranth breads – varimax rotated loadings
Bolded loadings are statistically significant at p < 0.05.
k1: constant related to stress decay rate; k2: constant related to residual stress; %SR: extent of relaxation.
Conclusion
Numerous studies have shown that amaranth grain has great prospect for manufacturing palatable, nutritionally enriched and functional baked goods. Its inclusion to bakery products may be particularly beneficial for certain sensitive population groups like children or elderly as well as other consumers with demands for higher quality food and organic food.
Different forms of amaranth grains represent feasible bakery ingredients which may offer a possibility to better exploit the functionality of these grains. Popped amaranth grain has some advantages over native such as increased antioxidant activity, dietary fibre content and better millability due to increased grain volume. On the other hand, popping was shown to decrease protein digestibility and vitamins. This research shows possibilities of using different forms of amaranth grain in developing composite spelt–amaranth bakery products. The resultant data may offer useful guidelines to producers in making choices whether to use native amaranth flour or popped amaranth and whether to imply scalding or not in the manufacture of healthy baked goods.
The addition of amaranth in different forms to spelt wheat affected the characteristics of the obtained composite breads. The formulations with scalded and non-scalded amaranth flour exhibited the best performance regarding volume and crumb firmness but also showed higher staling rate. Results suggested that the main indicators of quality changes in the composite spelt–amaranth breads during storage were those related to changes in the crumb firmness. CA supported the observation that the composite breads formulated with different forms of amaranth grain underwent similar changes during storage, i.e. showed similar behaviour during storage.
It can be concluded that, in the case of storage of composite spelt–amaranth breads under conditions typical of daily retail practise, addition of different forms of amaranth flour did not delay nor accelerate the quality loss of stored breads due to staling. To fully recognize the potential of amaranth grains, further study is necessary which would involve the use of packaging materials with higher barrier properties and modified atmosphere packaging methods.
Footnotes
Declaration of conflicting interests
The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
Funding
The author(s) disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was carried out with the financial support of the Ministry of Education, Science and Technological Development of the Republic of Serbia, Grant No. 46005.
