Abstract
This study investigates the residual bond behavior of thermally activated Fe-SMA/concrete interfaces through 39 groups of 117 single-shear specimens, considering adhesive type, adhesive thickness, bond length, heating temperature, thermal cycles, and substrate strength. Results show that high-temperature-resistant epoxy adhesives retained acceptable bond capacity after short-term exposure up to 200°C, and failure in concrete specimens was governed mainly by surface concrete spalling rather than adhesive failure. The interfacial ultimate load increased with adhesive thickness, bond length, and substrate strength, but decreased with increasing adhesive elastic modulus and heating temperature. Within the tested range, a 1 mm adhesive thickness, a low-modulus heat-resistant adhesive, and a 150 mm bond length are recommended for practical use. Among the candidate constitutive models, the Nakaba model best described the test results, and a temperature-dependent parameterization was established for the investigated range.
Introduction
As existing structures age, externally bonded strengthening has become increasingly important in civil engineering. Fe-SMA is particularly attractive because its shape memory effect enables thermally activated recovery stress and thus jackless prestressing, offering a simple and adaptable strengthening strategy for concrete and steel structures (Abdulkareem et al., 2023; Hong et al., 2018; Qiang et al., 2023; Sato et al., 1982).
Interface bond performance is crucial to the composite action of reinforcement systems, involving interactions among the adhesive, reinforcement, and substrate. Early studies on FRP-concrete interfaces showed that bond behavior is governed by chemical adhesion, friction, and mechanical interlocking, and is mainly affected by bond length, material stiffness, and interface parameters (Chen et al., 2023; Hawileh et al., 2015; Kurtoglu et al., 2022; Li et al., 2021; Lv et al., 2025). Subsequent studies established classical bond-slip models for interfacial failure analysis and design (Lu et al., 2005). However, these studies mainly concerned FRP or aluminum systems (Abuodeh et al., 2021), whereas Fe-SMA exhibits distinct interfacial behavior because of its nonlinear constitutive response and thermally activated characteristics.
Existing studies on the Fe-SMA/concrete interface mainly involve embedded, near-surface mounted (NSM), and externally bonded systems. In embedded and NSM applications, ribbed Fe-SMA bars can achieve high bond strength, with failure mode governed mainly by cover thickness, substrate strength, and bar diameter (Fawaz and Murcia-Delso, 2020; Schranz et al., 2020). Owing to its nonlinear stress-strain behavior, Fe-SMA also differs from steel and FRP in interfacial stress transfer and bond ductility (Wang et al., 2021). In externally bonded systems, bond performance depends mainly on adhesive thickness, bond length, and adhesive type, which also affect failure mode and stress distribution (Qiang et al., 2025). Since the bonded interface is usually the weakest part of the system, several bond-slip models for Fe-SMA interfaces have been developed based on FRP theories (Jiang et al., 2025).
Thermal activation is an essential step in Fe-SMA strengthening and fundamentally affects interfacial performance. Activation at about 160–300°C may reduce the stiffness and strength of structural adhesives, thereby weakening the interface, while temperature gradients and thermal stresses may also induce initial interfacial damage or delamination (Enns and Gillham, 1983). Previous studies have shown that Fe-SMA can generate effective recovery stress at about 200–300°C (Czaderski et al., 2014; Izadi et al., 2018; Shahverdi et al., 2016; Zhang et al., 2022), but adhesive softening or degradation during heating may cause bond slip and prestress loss (Li et al., 2023; Qiang et al., 2024). To improve interfacial stability, bolt-adhesive hybrid connections have been proposed, although they may introduce stress concentration and durability concerns (Dong et al., 2024).
Overall, existing studies have clarified the feasibility of Fe-SMA reinforcement and provided important information on its bond behavior in different connection systems. However, these studies have different research emphases. Previous studies on embedded or near-surface-mounted Fe-SMA bars mainly focused on bar-concrete interaction, cover splitting, pull-out behavior, and transfer length, rather than the adhesive-mediated interface of externally bonded Fe-SMA strips. Studies on adhesively bonded Fe-SMA joints have mainly addressed Fe-SMA-to-steel interfaces or Fe-SMA/concrete bonded joints under room-temperature or non-activated conditions, in which the degradation of the adhesive layer during thermal activation was not the primary concern. In addition, existing FRP-based bond-slip models provide useful theoretical references, but they do not explicitly consider the nonlinear stress-strain response of Fe-SMA, the recovery-stress activation process, or the temperature-dependent degradation of structural adhesives. Therefore, their direct application to thermally activated Fe-SMA/concrete interfaces remains uncertain.
Based on this background, this study investigates the residual bond behavior of externally bonded Fe-SMA strips on concrete after short-term thermal activation. A total of 39 groups of 117 single-shear specimens were tested to examine the effects of adhesive type, adhesive thickness, bond length, heating temperature, thermal cycles, and substrate strength on failure mode, ultimate load, strain transfer, shear stress distribution, and bond-slip response. Compared with previous Fe-SMA bond studies, the present work provides a broader parametric evaluation of thermally activated Fe-SMA/concrete adhesive interfaces and identifies the combined effects of adhesive thermal resistance, adhesive modulus, bond length, and concrete substrate strength. Furthermore, a temperature-related parameterization of the Nakaba bond-slip model is established to describe the residual bond-slip behavior within the investigated range.
Test scheme
Test materials
Each specimen consisted of a substrate block, an Fe-SMA plate, and a structural epoxy adhesive.
Substrate parameters.
The Fe-SMA plate has dimensions of 200 mm × 50 mm × 3.5 mm, with a Young’s modulus of 180 GPa, an elongation at break of 13%, a yield strength of 560 MPa, and a tensile strength of 840 MPa.
Three structural adhesives were used: 3M DP420 (Type A), a heat-resistant low-modulus adhesive; 3M DP490 (Type B), a heat-resistant high-modulus adhesive; and Fischer FC-SRS (Type C), a commonly used epoxy adhesive for externally bonded concrete-steel systems. Their elastic moduli were 2.36, 12.8, and 3.6 GPa, ultimate strengths were 31.0, 55.7, and 38 MPa, and glass transition temperatures were 150, 120, and 60°C, respectively.
Specimen design
Specimen design.
Note. In the table, “A, B, C” represent adhesive types, while “C30, C40, C60, Q235” represent substrate material strengths; “A-1-100-200*20-C30” represents Adhesive A, an adhesive layer thickness of 1 mm, a bond length of 100 mm, a heating temperature of 200 °C, 20 thermal cycles, and a C30 concrete substrate.

The single-shear specimen configuration.
To ensure engineering relevance, the parameter ranges were selected based on previous studies and practical applications. Bond length and adhesive thickness were chosen according to reported effective bond ranges of Fe-SMA/FRP bonded systems and preliminary observations, so as to cover both the ascending and plateau stages of load transfer. The activation temperature of 150–300°C was adopted to represent the typical recovery-stress development range of Fe-SMA while considering the performance of high-temperature-resistant epoxy adhesives. Thermal cycling was introduced to simulate repeated temperature exposure in service, and the substrate strength covered common concrete and steel grades used in practice. Overall, the parameter design balanced literature evidence and engineering feasibility.
Both single-shear and double-shear tests are typical methods for evaluating shear performance (Jiang et al., 2020). They involve fixing the specimen while applying a force parallel to the specimen to the Fe-SMA plate bonded to its surface, thereby inducing bond shear stress at the interface. The single-shear test can better simulate the shear force and eccentric load generated when the Fe-SMA plate is anchored at the bottom of the beam in actual engineering. Considering the structural characteristics of externally prestressed systems (Shahverdi et al., 2016), the single-shear test is selected for this study.
Test methods and equipment
The Fe-SMA plates were wire-cut, mechanically polished, cleaned with acetone, and lightly abraded with fine-grit sandpaper, while the concrete bonding surfaces were transversely roughened. After drying, the Fe-SMA plates were bonded to the concrete substrates with structural adhesive. A 0.2 mm K-type thermocouple was embedded at the center of the adhesive layer to monitor the interfacial temperature during heating. Custom PTFE molds and steel balls were used to control adhesive thickness and position. After bonding, all specimens were cured at room temperature for seven days.
After fabrication, the adhesive thickness was determined from the measured total specimen thickness by subtracting the thicknesses of the concrete block and Fe-SMA plate. A custom-made electrical device was used for heating. Once the Fe-SMA surface reached the target temperature measured by an infrared thermometer, it was held for 30 s and the current was then automatically cut off, while the embedded K-type thermocouple recorded the interfacial temperature.
A 3D-DIC system was used to measure the full-field strain and displacement on the Fe-SMA surface (Pan et al., 2009). After heating and cooling, the surface was prepared with a white matte base coat and random black speckles. Images were recorded at 1 Hz during loading and processed to obtain the displacement and strain fields.
All tests were conducted using a 500 kN electro-hydraulic servo testing machine (Figure 2). A specially designed fixture was used to apply the unsymmetrical eccentric tensile load required for the single-shear configuration. Before formal loading, a 2 kN preload was applied at 1 kN/min. The specimens were then loaded under load control at 1 kN/min until failure. Shear test setup.
Test results and analysis
Failure mode
For the Fe-SMA/concrete interface, three typical failure modes can be identified: (a) Fe-SMA/adhesive interfacial debonding, usually caused by insufficient bond quality due to an excessively thin adhesive layer, uneven application, or an overly smooth Fe-SMA surface; (b) adhesive layer failure, in which the adhesive fails in shear and its strength is more fully utilized, commonly in high-strength concrete or steel substrates, but also in non-heat-resistant adhesives after thermal damage; and (c) concrete surface spalling with coarse aggregate exposed, indicating that the adhesive remained intact while failure occurred in the surface concrete, i.e., the interfacial capacity exceeded the tensile resistance of the concrete surface layer.
Among the concrete specimens, the majority (72 specimens) showed Type c failure, characterized by concrete surface shearing with exposed coarse aggregate while the adhesive remained intact. The peak shear stress in these specimens was 3–5 MPa, exceeding the corresponding concrete tensile strength (2.9–4.35 MPa), indicating a mixed shear-tension failure. Under eccentric single-shear loading, stress concentration at the loading end caused the principal tensile stress to exceed the concrete tensile capacity before the adhesive reached its full shear strength (Ramirez et al., 2021; Smith and Teng, 2001), showing that adhesive performance was not the governing factor. Another 24 concrete specimens exhibited mixed Type b + c failure, confirming sufficient bond length and adhesive thickness. By contrast, Q235 specimens failed mainly in Type b mode, with peak shear stress of 10–20 MPa and much higher ultimate load, indicating that the intrinsic shear strength of the adhesive can be fully mobilized only when the substrate is sufficiently strong. A few C30 specimens (9 specimens) showed Type a or a + c failure, mainly because of excessively thin or uneven adhesive layers. Key results are shown in Figure 3. Typical failure modes.
Ultimate load
Test results.
As shown in Figure 4(a), under identical conditions, the ultimate load increases with the bond length. When the bond length exceeds 100 mm, the effect of further increasing the bond length on the ultimate load gradually diminishes. For A-1-50-200-C30, ultimate load increments were 25.03%, 20.54%, 10.26%, and 4.69% for bond length increases of 50→70 mm, 70→100 mm, 100→150 mm, and 150→200 mm, respectively. Ultimate loads under different parameters.
The ultimate load increases with the increase in adhesive layer thickness. For A-0.5-100-200-C30, ultimate load increments were 42.03% and 18.70% for the adhesive layer thickness increases of 0.5→1.0 mm, and 1.0→2.0 mm.
Sensitivity analysis of ultimate load to design parameters.
For practical applications, a bond length of 150 mm is recommended to provide a sufficient safety margin, while an adhesive thickness of 1 mm appears to be the most effective and economical choice. Thicker adhesive layers provide little further increase in ultimate load because they also increase eccentricity (Lenwari et al., 2006). In C30 specimens, most failures were concrete surface peeling, indicating that adhesive shear strength was no longer the governing factor. These results confirm the feasibility of the investigated heat-resistant adhesives for Fe-SMA-to-concrete bonding under the short-term thermal activation considered here, although additional end or hybrid anchorage may still be beneficial to improve reliability and reduce local concrete damage (Khalil et al., 2022).
As the heating temperature increased, the ultimate load gradually decreased, but the reduction was much smaller for the two heat-resistant adhesives than for the non-heat-resistant adhesive. For Type A adhesive, the ultimate load decreased by 4.65%, 9.25%, 13.84%, and 17.74% at 150, 200, 250, and 300°C, respectively, compared with 20°C. For Type C adhesive, the corresponding reductions were 28.50%, 38.20%, 67.90%, and 78.10%, as shown in Figure 4(b). For Type A and B adhesives, the ultimate load remained relatively stable even when the adhesive-layer temperature exceeded 150°C, with only about a 10% reduction at 200°C, whereas Type C showed a 38.2% reduction under the same condition.
This difference is attributed to the better thermal resistance of high-temperature epoxy adhesives. When heated above Tg, their elastic modulus and strength decrease because of the transition from a glassy to a rubbery state, but under the present short-duration heating regime, the deterioration was governed mainly by reversible thermal softening rather than irreversible chain decomposition (Aleb and Abu-Thabit, 2025). Accordingly, the investigated high-temperature-resistant adhesives retained acceptable bond performance after short-term thermal activation.
In addition, after 10, 20, and 50 thermal cycles at 200°C, the ultimate load decreased by only 3.12%, 4.79%, and 7.98%, respectively, relative to a single 200°C cycle, indicating that low-cycle thermal exposure did not fundamentally alter the bond-slip evolution within the tested range, as shown in Figure 4(c).
Adhesive type also had a significant effect on ultimate load. Owing to their greater flexibility and ductility, low-modulus adhesives were more favorable for strengthening applications (Wang et al., 2017). At an adhesive thickness of 1 mm and a heating temperature of 200°C, the ultimate load of Type A adhesive was 10%–20% higher than that of Type B for all bond lengths, as shown in Figure 4(d).
The ultimate load also increased with substrate strength, as shown in Figure 4(e). For A-1-100-200-C30, it increased by 12.87% from C30 to C40 and by 11.16% from C40 to C60, while the largest increase, 57.83%, occurred when the substrate changed from C60 concrete to Q235 steel, because the steel surface was not damaged and failure occurred only within the adhesive layer.
Fe-SMA strain distribution
Based on the DIC analysis results, axial strain data for the Fe-SMA in each specimen can be obtained (Zhang et al., 2006). Figure 5 shows the axial strain evolution of the Fe-SMA in specimen A-1-150-200-C30 during loading. Figure 5(a) displays the load-displacement curve, while Figure 5(b) presents the full-field axial strain contours of the Fe-SMA obtained from the DIC measurements at different loading stages. Point A represents the initial phase, while points B–F represent various loading phases. The vertical axis indicates the distance from the measurement point to the loading end. Axial strain distribution of Fe-SMA in A-1-150-200-C30.
Overall, all Fe-SMA plates exhibit similar strain variation patterns:
At zero loading, axial strain in the Fe-SMA plate is zero. During the initial loading phase, strain first appears at the loading end and gradually increases while propagating toward the free end. At this stage, the Fe-SMA plate, structural adhesive, and concrete work synergistically, resulting in a linear load-displacement curve. At point C, the load reaches its maximum value, coinciding with the peak axial strain of the Fe-SMA plate occurring at the loading end. Upon entering the interfacial peeling stage, the peak strain value stabilizes, and the peak strain zone continuously expands from the loading end toward the free end. However, near the free end, the strain rapidly decreases, and no significant strain is recorded at the free end throughout the entire loading process.
This indicates that debonding initiated at the loaded end and gradually propagated toward the free end, whereas the region beyond the effective bond length carried negligible interfacial stress. This demonstrates that each specimen possesses an effective bond length; beyond this length, stress transfer ceases.
Figure 6 shows the axial strain distribution curves for Fe-SMA plates with three different bond lengths. 1# Section represents the free end, and the number gradually increases towards the loading end. The maximum number represents the section at the loading end. During the initial loading phase, significant strain occurs only at the loading end. At this stage, the materials work synergistically, resulting in a linear curve trend. As the load increases, slippage occurs between the Fe-SMA plate and the concrete, leading to a decrease in interfacial stiffness and a nonlinear increase in the curve. Upon reaching the ultimate load, a rapid increase in strain occurs, resulting in specimen failure. Axial strain distribution curves with different bond lengths.
Interface shear stress analysis
The distribution of interfacial shear stress reflects stress transfer between the Fe-SMA plate and the substrate, and local shear stress serves as a key parameter characterizing the bond-slip relationship at the interface. The local interfacial shear stress was calculated from the axial strain gradient of the Fe-SMA plate based on force equilibrium:
Figure 7 shows the interfacial shear stress distribution curves for each specimen. The concrete and steel substrates exhibited distinct shear-stress distributions. Interfacial shear stress distributions for different bond lengths and substrate types.
Concrete specimens (brittle failure): The shear stress distribution shows a gradually expanding parabolic shape. After reaching the peak, the shear stress at the loading end drops immediately to zero, indicating brittle fracture of the concrete surface. Once the principal tensile stress induced by eccentric loading exceeds the concrete tensile strength, cracks propagate rapidly and cause sudden failure. The maximum parabolic width corresponds to the effective bond length, beyond which stress is no longer transferred. For the tested concrete specimens, the effective bond length was approximately 80–100 mm, and the peak shear stress was generally 3–5 MPa.
Steel specimens (ductile failure): The shear stress distribution resembles a peak moving toward the free end. When the shear stress at the loading end drops to zero, local failure initiates, but the peak continues to shift toward the free end with little change in curve shape. This migrating peak reflects ductile softening of the adhesive layer, in which load is progressively redistributed to undamaged regions after local shear failure. The effective bond length was about 100–120 mm, and the peak shear stress ranged from 10 to 20 MPa.
The difference between concrete specimens and steel specimens lies in the following: For concrete specimens, the adhesive layer is sufficiently tough such that it does not fail upon reaching the specimen’s ultimate load, while failure occurs at the concrete surface (Kashfuddoja and Ramji, 2013). For steel specimens, the substrate strength is sufficiently high such that adhesive failure typically occurs, starting from the loading end and progressively propagating toward the free end.
Type A adhesive, with a lower elastic modulus, showed better performance mainly because its greater deformability promoted stress redistribution (Ahmed and Kodur, 2011). Under eccentric single-shear loading, high-modulus Type B adhesive caused severe local stress concentration and earlier brittle concrete failure, whereas low-modulus Type A adhesive allowed greater interfacial slip and a longer effective stress transfer zone. As a result, the low-modulus adhesive improved both ductility and ultimate load capacity.
Interface load-slip relationship curve
During actual loading, neither strain nor stress is transmitted to the free end, so the relative slip at the specimen’s free end is nearly zero. The local slip was obtained by integrating the axial strain of the Fe-SMA plate along the bonded length:
A typical load-slip curve exhibits three distinct stages: (1) Elastic stage: At low loads, the load-slip curve increases linearly as the interface materials work synergistically; (2) Softening stage: As load increases, the load-slip curve exhibits nonlinear growth, with slip occurring at the interface and stiffness weakening; (3) Peeling stage: After peeling occurs at the loading end, the load increase is not significant, but the relative slip has increased sharply, ultimately leading to specimen failure.
Figure 8 shows load-slip curves under different structural adhesives, bond lengths, concrete grades, and heating temperatures. Low-modulus adhesives improve ductility, giving larger slip and higher maximum load. Bond length has little effect on initial stiffness, but shorter bond lengths enter softening earlier, whereas longer bond lengths produce larger slip. Higher concrete strength reduces slip, while higher heating temperature accelerates bond-slip development by degrading adhesive stiffness and shear strength. Interface load-slip relationship curve.
Bond-slip constitutive model
Bond-slip scatter plot
The bond-slip constitutive model establishes the relationship between interfacial shear stress and relative slip, forming the core foundation for further investigation of the Fe-SMA/concrete interface. The calculation methods for interfacial shear stress and relative slip were presented earlier. Figure 9 displays the bond-slip scatter plot. Bond-slip scatter plots.
The figure reveals distinct ascending segments and interfacial softening descending segments across all specimens: (1) The initial straight-line rise in the ascending segment corresponds to the elastic stage, characterized by low load and slip values; (2) Prior to reaching the peak, interfacial stiffness gradually diminishes, leading to a nonlinear ascending segment; (3) Upon entering the descending segment, interfacial damage occurs, causing a decline in load-bearing capacity; (4) The final segment approaches a horizontal line, indicating interfacial debonding.
The test results indicate that increasing the adhesive layer thickness enhances the maximum interfacial shear stress. As the bond length increases, both the maximum interfacial shear stress and the maximum slip increase. The adhesive elastic modulus has the most significant influence on the shape of the scatter plots, flattening the ascending branch and enlarging the envelope area.
Bond-slip model
Existing studies suggest that bond-slip models for externally bonded plate-to-concrete interfaces have certain cross-material transferability. Models originally developed for FRP–concrete interfaces (Lu et al., 2005) have been adopted or modified for aluminum alloy plate–concrete and steel plate–concrete interfaces with satisfactory agreement (Chen et al., 2023). This is because these interfaces are commonly governed by adhesion, friction, mechanical interlocking, and progressive damage evolution. Therefore, classical bond-slip frameworks can be used as a rational basis for the Fe-SMA/concrete interface, provided that temperature-related parameters are introduced to account for thermal activation and adhesive degradation. In this study, the bilinear model, hyperbolic-type model, and Nakaba model (Nakaba et al., 2001) were selected to fit the experimentally derived bond-slip data, as shown in Figure 10. In these models, Bond-slip model comparison.
The bilinear model is expressed as follows:
This model is simple and provides a clear physical interpretation of the ascending elastic branch and the descending softening branch. However, because both branches are linear, it cannot capture the gradual stiffness degradation observed in the nonlinear ascending stage.
The hyperbolic-type model is written as:
The Nakaba model is expressed as:
As shown in Figure 10, the Nakaba and hyperbolic models capture both linear and nonlinear ascending behavior, whereas the bilinear model cannot represent the stiffness reduction in the nonlinear stage. In the descending stage, the bilinear model fails to simulate interfacial softening, and the hyperbolic model shows larger deviation and greater parameter complexity. Overall, the Nakaba model best reproduces the complete bond-slip process.
Quantitative comparison of candidate bond-slip models.
Although no published data are available for the heated Fe-SMA/concrete interface, experimental results from the non-heated Fe-SMA/concrete interface (Zhang et al., 2026), the FRP/concrete interface (Lu et al., 2005), and the aluminum alloy plate/concrete interface (Jiang et al., 2020) were used for validation. In addition, the improved exponential Teng model (Chen and Teng, 2001; Zhang et al., 2026) and the classical three-segment model for the FRCM (Fiber Reinforced Cementitious Matrix)/concrete system (Zou et al., 2020) were introduced for comparison, as shown in Figure 11. The results indicate that the general form of the Nakaba bond-slip law remains applicable to several externally bonded interface systems, although the governing parameters and failure mechanisms are material-dependent. On this basis, the present study extends the Nakaba model to the thermally activated Fe-SMA/concrete interface. Comparison with bond-slip data from other material systems.
To facilitate engineering application and finite element implementation, the three key parameters of the Nakaba model, namely
The normalized thermal exposure index
The peak interfacial shear stress
The slip corresponding to the peak interfacial shear stress
The shape parameter
Before regression, all variables were normalized by their reference values to reduce scale effects. The parameter identification was performed in a stepwise manner. First, the reference parameters
The exponent
The regression accuracy of the parameterized model was evaluated by comparing the predicted and fitted values of
Scope and limitations of the proposed model
The proposed parameterized Nakaba model was established based on the present Fe-SMA/concrete interface tests and is applicable mainly to externally bonded Fe-SMA plates using epoxy structural adhesives, conventional concrete substrates with strengths ranging from C30 to C60, and the short-term thermal activation protocol adopted in this study. The model should be interpreted as a residual bond-slip model after short-term thermal activation rather than a general durability model.
The effective bond length and failure mechanisms reported in this study are also specific to the present specimen geometry, adhesive thickness, substrate preparation, eccentric single-shear loading configuration, and heating procedure. In particular, the observed effective bond length of approximately 80–100 mm for concrete substrates and the dominant concrete surface spalling failure mode should not be directly extrapolated to other heating durations, sustained elevated-temperature exposure, long-term relaxation conditions, or field environments involving humidity, freeze–thaw action, fatigue loading, or sustained service loads.
Although repeated heating at 200°C for up to 50 cycles caused less than an 8% reduction in the ultimate load and did not fundamentally change the bond-slip evolution, the number of thermal cycles was not introduced as an explicit variable in the proposed model. Therefore, the model may be used only as a first-order approximation for limited repeated activation under the tested conditions. Further tests are required to validate its applicability to long-term thermal cycling, sustained high-temperature exposure, and coupled thermo-mechanical environmental actions. In addition, the Q235 steel comparison specimens exhibited adhesive-layer failure rather than concrete surface spalling, and therefore the proposed parameterized model should not be directly extended to steel or other non-concrete substrates.
Conclusion
Focusing on the interface between Fe-SMA and concrete, this study investigates the effects of different adhesive types, adhesive layer thickness, bond length, heating temperature, number of thermal cycles, and substrate strength on interface failure modes, ultimate load, strain distribution, shear stress distribution, load-slip curves, and bond-slip curves, and a bond-slip constitutive model is established. The key conclusions are as follows: (1) The high-temperature-resistant epoxy adhesive retains more than 80% of the interfacial load-bearing capacity after short-term exposure to 200°C and 50 thermal cycles. Its bonding performance is not the dominant limiting factor for the interfacial load-bearing capacity within the tested parameter range. (2) For practical applications, a 1 mm adhesive thickness and a low-modulus heat-resistant adhesive are favorable for enhancing interfacial performance. A bond length of 150 mm can be adopted as a conservative engineering recommendation with an allowance for safety reserve. Additional anchorage may be considered when higher connection reliability is required. (3) The interfacial ultimate load increases with adhesive thickness, bond length, and substrate strength, but decreases with increasing adhesive elastic modulus and heating temperature. Among the investigated variables, substrate strength and heating temperature showed particularly pronounced effects on the ultimate load. (4) Interfacial failure is governed by brittle spalling of the concrete surface, whereas steel specimens exhibit a more ductile failure mode. The peak shear stress shifts from the loading end toward the free end along the bonded length. (5) The bond-slip relationship exhibits a typical nonlinear evolution, and there exists an effective bond length, which determines the upper limit of the interface bearing capacity. (6) A temperature-dependent bond-slip constitutive model based on the Nakaba model is established. The model is applicable to concrete substrates with strengths ranging from C30 to C60, epoxy structural adhesives, and short-term thermal activation conditions. It captures the elastic, softening, and debonding stages, and enables explicit formulation in terms of adhesive elastic modulus, concrete splitting tensile strength, and thermal exposure.
Footnotes
Author contributions
Funding
The authors disclosed receipt of the following financial support for the research, authorship, and/or publication of this article: This study was supported by Key Research and Development Program of Henan Province [grant numbers 251111241100]; China Construction Seventh Engineering Bureau Technology R&D Program [grant numbers CSCEC7b-2024-Z-17].
Declaration of conflicting interests
The authors declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.
