Flow directed spark stretch and flame propagation in a high-tumble production engine

This study performs endoscopic high-speed imaging to enhance the fundamental knowledge of in-cylinder flow structure and flame development process in a selected high-tumble production engine. The endoscopic high-speed particle image velocimetry (eHS-PIV) was performed for varied engine speeds and intake valve closing (IVC) timings to evaluate their impact on the in-cylinder flow structure in a motored engine condition. On another endoscope engine sharing the same hardware, high-speed flame imaging was conducted to visualise spark stretch and flame propagation. The flow and flame measurements were repeated for over 100 cycles and the ensemble-averaged results are compared. The eHS-PIV showed that a strong tumble vortex is generated during the piston compression with the flow directed towards the exhaust side. As the piston reaches top dead centre (TDC), however, a complex flow breakup involving multiple flow components occurs. This is followed by lateral flow vectors travelling back towards the intake side, which is termed as the bounce-back flow. For a tested engine speed range of 1700–2700 revolutions per minute (rpm), 2500 rpm shows the most significant bounce-back flow as a result of competition between the remaining exhaust-ward tumble flow strength and the newly formed bounce-back flow strength. At a retarded IVC timing, the flow loss leads to a weakened tumble flow and subsequently no bounce-back flow formation to maintain the exhaust-ward TDC flow direction. From the comparison between the flow results and spark/flame high-speed images, a strong positive correlation is found between the TDC flow direction and spark plasma stretch, and subsequently the flame propagation direction. The findings indicate that the TDC flow direction should be considered as a key parameter in the engine design and operating condition settings.