Abstract
To improve the robot joint’s control precision, a piezoelectric precision drive system is proposed. The proposed system has merits of fast response and compact size. Using continuous dynamic theory, the nonlinear coupled dynamic models and equations of the drive system are established. Applying Linz Ted-Poincaré Method, the approximate solutions of nonlinear solutions are solved. The magnitude-frequency characteristics are also analyzed. What’s more, the effects of nonlinear piezoelectric characteristic on the system’s dynamic performance are investigated yet. Results show that the jump phenomenon of vibration amplitude occurs in nonlinear resonance. Meanwhile, the nonlinear piezoelectric characteristic influences the dynamic performance of the drive system obviously. These results can be used to predict the dynamic load of the piezoelectric precision drive system.
Keywords
Introduction
Piezoelectric smart material has many excellent merits, such as small size, fast response and no electromagnetic interference. As a result, it has been successfully utilized in the field such as precision actuating [1], accurate positioning [2] and energy harvesting [3].
In the area of robot, a large number of studies have been carried out. O. U. David et al. [4] proposed an enhanced tactile sensor with a piezoelectric bimorph. As the sensor can differentiate soft materials with similar mechanical characteristics, so the tactile sensor was designed for brain tumour resection. B. Ghosh et al. [5] used a bimorph piezoelectric actuator to provide the dexterous behavior during robotic assembly. J. Hadi et al. [6] designed a micro-robot in stick-slip mode, and the robot was driven by two piezoelectric actuators with harmonic signal. Y. Tajitsu [7] proposed a piezoelectric Poly-L-lactic acid fabric, and it could feel the human complex movement. Hence, the fabric was utilized for controlling humanoid robot. What’s more, a steerable miniature legged robot driven by a single piezoelectric bending unimorph actuator was designed and fabricated by A. Dharmawan et al. [8], and it could do the actions such as move forward, turn right and turn left. Y. Zou et al. [9] proposed an insect-scale flapping-wing robot with a wingspan of 35 mm. The robot was actuated by piezoelectric actuators and it can generate sufficient thrust to take off with a flapping amplitude approximately ±60° under the resonant wingbeat frequency of 100 Hz. Besides, J. Ma et al. [10] designed a micro-robot system used for abdominal surgery. In the robot system, the piezoelectric actuators were used to drive flexible hinge to accomplish the joint motions.
Thus it can be seen that piezoelectric smart material has been widely utilized in robot area. However, in robot joint aspect, relatively less studies of piezoelectric driving have been investigated now. Therefore, the authors [11] proposed a piezoelectric precision drive system used for robot joint.
In this paper, the nonlinear dynamic models and equations of the piezoelectric precision drive system used for the robot joint are established with continuous system dynamics theory. Using Linz Ted-Poincaré method, the approximate solutions of the nonlinear vibration equations are presented. The results can be used to reduce the vibration and predict the dynamic load of the piezoelectric precision drive system.
Operating principle and applications
Figure 1 shows the structure of the piezoelectric precision drive system. Compare with traditional piezoelectric drive, the proposed drive system is a new integrated system. It uses rolling contact of movable tooth to replace the frictional contact of traditional piezoelectric system. Thus the novel system has the advantage of low speed, large output torque, long operating life and no electromagnetic interference.
The driving source of the piezoelectric precision drive system consists of two piezoelectric actuators with a phase difference of 90 degrees. When the piezoelectric actuators are subject to cosine signals with a positive bias and 90 degrees phase difference, they generate an axial elongation. With z-shaped rod, the swaying rod is pushed toward the side of the springs. When the voltage of the exciting signals returns to zero, the swaying rod returns to the initial position under the elastic force of the springs. Then, the swaying rod swings back and forth in two directions performing a continuous harmonic wave on wave generator. Here, 30 movable teeth and 29 rigid cog teeth are used. With the effect of movable tooth drive, the rotation can achieve a transmission ratio of 30. Here, the movable teeth are steel balls and its diameter is 1 mm. When working, the movable teeth locate in the groove of the rotor. The rigid cog is formed by tooth profile equation, and the equation can be expressed by
As mentioned above, the proposed piezoelectric precision drive system can achieve the functions of fast response, small speed and large torque, so it can be used in small robot, precision positioning system and lunar probe. In aerospace field, Zhao Chunsheng and his partners [12] applied their research results to the ‘Chang’e 3’ spacecraft. In this paper, the proposed system is just in experimental stage, and it can be used in robot and other fields after extensively testing.
The proposed piezoelectric precision drive system has characteristics of compact structure, large output torque, quick response long lifespan and no electromagnetic interference. Hence, it can work at extreme conditions such as magnetic environments and quiet occasions. This is the reason why we choose this piezoelectric precision drive system for robot use.
For the piezoelectric precision drive system, the free vibration and forced vibration of the driving system for the drive system was investigated [13,14]. The proposed piezoelectric drive system is a coupled system, and the coupled dynamics affect the overall behavior of the robot joint system. In Ref. [15], the coupled free vibration of the system was investagated. However, the nonlinear output characteristic of piezoelectric actuator influence the system’s dynamic performance, which will decrease the load-carrying capacity of the robot joint system. Moreover, the nonlinear coupled vibrations of the piezoelectric precision drive system have not been investagated yet. So, the study of the nonlinear coupled vibration for the proposed piezoelectric drive system is necessary.
Figure 2 shows dynamics model of the piezoelectric precision drive system, where the z-shaped rod and swaying rod constitute displacement amplification mechanism. What’s more, the z-shaped rod consists of OD part and DB part. The driving system is a coupled dynamic system. And the exciting forces of the displacement amplification mechanism come from piezoelectric actuator. Due to the existence of hysteresis effect, the output strain and stress of piezoelectric actuator are nonlinear variation along with the electric field intensity. Applying nonlinear piezoelectric theory [16], the nonlinear strain of the piezoelectric actuator can be written as
From Eq. (2), the outer force of the piezoelectric actuator under electric field strength E
3 can be given
Considering soft spring performance of the piezoelectric material, the relationship between the strain and the stress of the piezoelectric actuator is
The total internal force under electric field force on the piezoelectric actuator can be expressed by
The design purpose of the drive system is to reduce the volume and external diameter under the precondition of satisfying the magnification factor requirement. After magnifying of displacements, the beam’s depth to length ratio is smaller than 5, so the Timoshenko beam model is used for OD beam of z-shaped rod, while Bernoulli model is used for the DB beam and swaying rod, as the same ratios for DB beam and swaying rod are larger than 5. So, the dynamic equations of displacement amplification mechanism can be written as
Meanwhile, the nonlinear exciting forces of displacement amplification mechanism can be given as
The displacement expressions can be written as
Nonlinear free vibration
When exciting voltage V
p−p
is zero and small parameter ϵ is small enough, the system changes into nonlinear free vibration system. So, the coupled dynamic equation can be written as
Using Linz Ted-Poincaré method [17] to solve Eq. (20), letting the solution
Introducing a variable 𝜿 = 𝝎t, and substituting 𝜅 and Eqs. (25), (26) into Eq. (24), then the approximate linear equations can be obtained
From Eqs. (27) and (30), the zero order approximate solution can be obtained
Substituting Eq. (31) into Eq. (28), the first order approximate solution can be given as
Substituting Eq. (30) and (31) into Eq. (29), the second order approximate equation can be written as
The second order approximate solution can be obtained by solving Eq. (33)
So, from Eqs. (31), (32) and (35), the approximate solution of the nonlinear free vibration can be expressed by
To avoid secular terms, the coefficients for cos 𝜿 in first order and second order approximate equations must be zero. Hence, coefficients σ1 and σ2 can be written as
Eq. (20) is the forced vibration equation of the system. Here, when exciting frequency is close to natural frequency, introducing frequency-variance
Substituting Eq. ((43)) into Eq. ((41)), yields
To avoid secular terms, letting the coefficients for cos 𝝎t and sin 𝝎t in Eq. (44) are zero, it can be obtained
From Eq. (45), the amplitude-frequency relationship can be expressed by
From initial condition and Eq. (45), it can be obtained M
Substituting Eq. (47) into Eq. (41), the first order approximate solution of nonlinear force vibration can be expressed by
By the same token, the second order approximate solution and the expression of 𝝈 can be expressed by
Analysis of nonlinear free vibration
The equations in this paper are utilized for the nonlinear vibration analysis of the piezoelectric precision drive system whose parameters are shown in Table 1. The linear and nonlinear natural frequencies are shown in Table 2, where Δω is difference between linear and nonlinear frequencies. The influence of system’s parameters on its natural frequencies are selected to be investigated for each parameter. The results obtained are shown in Figs 3–11.
In Table 2, the nonlinear frequencies are less than linear frequencies at ϵ = 0.2, the system exhibits characteristic of soft spring. As the increase of frequency order, the frequency difference Δω and chaning rate Δω∕ω0 both decrease, hence, the nonlinear characteristic weakens. What’s more, the largest changing rate between linear and nonlinear frequencies occurs at the first order, the value of which is 11.82%. The reason for the higher changing rate is that in Linz Ted-Poincaré Method, the nonlinear frequencies are the function of small parameter ϵ. So when small parameter ϵ changes, the nonlinear frequencies change yet. In this paper, ϵ = 0.2 is selected to calculate the nonlinear frequencies, whereas 0.2 is a quite big value for the small parameter. Hence, the higher small parameter generates the larger frequency changing rate. Another reason for the large frequency change is that the experiment results [16] of piezoelectric material show that the piezoelectric material has strong nonlinear properties.
From Figs 3 and 4, with the increase of elastic stiffness coefficient of piezoelectric actuator c
33, the nonlinear frequencies decrease, while Δω increases, the system’s nonlinear characteristic strengthens. However, as total length of piezoelectric actuator l
np
grows, the nonlinear frequencies increase, Δω decreases. The reason for above phenomenon is that the nonlinear coefficients
From Figs 5–9, as length parameters l 1 and l 2 grow, nonlinear frequencies decrease first and then increase, but Δω increases first and then decreases. While as length l 3 grow, nonlinear frequencies decrease marginally, and Δω increases slowly. Therefore, l 3 has little influence on nonlinear characteristic. The law of nonlinear frequencies change with length l 5 is similar with that of l 1 and l 2. However, as length l 8 increases, nonlinear frequencies increase first and then decrease, while Δω increases slowly. So the influence of parameter l 8 on nonlinear vibration is not obvious. The length parameters l 1, l 2, l 3, l 5 and l 8 do not change the nonlinear forces directly, but they influence the exciting forces of each element. In addition, the effect of these length parameters on nonlinear frequencies mainly through changing the linear frequencies. On the other hand, exciting forces are influenced by nonlinear forces, and then influence the nonlinear frequencies indirectly.
From Figs 10 and 11, with the increase of sectional width of z-shaped rod l B and sectional diameter of swaying rod d, nonlinear frequencies decrease, Δω increases. Both l B and d have an important influence on nonlinear vibration of the system. What’s more, as the frequency order increases, the changing rate between nonlinear and nonlinear frequencies decrease. These show that the nonlinear characteristic weakens with the increase of frequency order. And the nonlinear effect has an important influence of lower order frequencies. Hence, during the piezoelectric precision drive system operates in the robot, lower order frequencies should be paid much attention, and parameters l B and d should be chosen properly.
In a word, changes of parameters c 33, l B and d strengthens the nonlinear vibration of the system, while changes of l np weakens the nonlinear vibration. Besides, parameters l 3 and l 8 have litter influence on nonlinear dynamics.
Analysis of nonlinear forced vibration
Eq. (46) is used for analyzing the amplitude-frequency relationship of piezoelectric actuator. Figure 12 shows the changes of amplitude--frequency curves of piezoelectric actuator along with parameters.
From Fig. 12, the nonlinear resonance of piezoelectric actuator occurs at far from natural frequencies. When exciting frequency takes a certain value, jump phenomenon of vibration amplitude occurs in nonlinear resonance. Besides, the amplitude-frequency curves deviate from its skeleton-line, and the deviation degree of which is in proportion to the value of F 1. Hence, the amplitude-frequency characteristic of the piezoelectric actuator is mainly determined by the natural characteristic of the vibration system. And the jump of amplitude is a peculiar phenomenon in nonlinear dynamic system. In practical application, the special issue should be prohibited.
As small parameter ϵ increases, bending degree of the skeleton-line increases. For a certain exciting frequency, the maximum amplitude decreases. Therefore, ϵ has a great influence on both nonlinear frequencies and vibration amplitudes. However, as peak--peak voltage V p−p grows, the skeleton-line remains unchanged, while the scope of amplitude--frequency curves deviate from its skeleton-line becomes larger. The reason is that the amplitude--frequency curves is affected by F 1, while the skeleton-line is not. Hence, the increase of V p−p changes the value of F 1, and in turn affects the nonlinear resonance curves.
Piezoelectric strain constant d 33 has litter influence on amplitude--frequency curves. With the increase of d 33, resonance curves change slightly. However, as with V p−p , the influence of d 33 on amplitude--frequency is by altering F 1. Unlike the other conditions, with the increase of elastic stiffness coefficient of piezoelectric actuator c 33, the amplitude-- frequency curves and its skeleton-line move along the positive direction, while their curve shape does not change. So the influence of c 33 on amplitude--frequency is by altering natural frequencies.
In a word, small parameter ϵ influences the trend and outline of the amplitude--frequency curves, peak--peak voltage V p−p and piezoelectric strain constant d 33 affect the outline of the amplitude--frequency curves, while elastic stiffness coefficient c 33 influences the position of the amplitude--frequency curves. Hence, small parameter ϵ has a great influence of the amplitude--frequency characteristic. However, V p−p , d 33 and c 33 only influence part of the amplitude--frequency characteristic.
Letting exciting frequency close to natural frequency 240914 rad/s. The nonlinear dynamic response near to resonance is presented by solving Eq. (52), and the results are shown in Fig. 13.
From Fig. 13, as the input signal of piezoelectric actuator is non-zero positive bias sinusoidal signal, so the equilibrium positions of the dynamic responses for each part are both above zero line. And the average amplitude of DB beam is largest. The nonlinear and linear vibration responses have the same phase, while the nonlinear amplitudes is slightly smaller than that of linear one.
The maximum error between nonlinear and linear amplitude of piezoelectric actuator is 10.4%, while the ones for OD beam, DB beam and swaying rod are 9.9%, 8.5% and 3.2%, respectively. So, the influence of nonlinear effect on amplitude is weakened orderly as piezoelectric actuator, OD beam, DB beam and swaying rod.
In short, nonlinear effect mainly affects the amplitudes of vibration response curves. The effect of nonlinear effect on piezoelectric actuator is largest. The reason is that the nonlinear effect comes from piezoelectric actuator directly. Whereas the nonlinear effect of OD beam, DB beam and swaying rod derives from nonlinear output forces of piezoelectric actuator.
In order to verify the correctness of the analytical solution, fourth order Runge–Kutta method is used to solve the numerical solution of nonlinear dynamic Eq. (20). Here, the comparision of the two type solution is presented in Fig. 14.
From Fig. 14, in the resonance response of piezoelectric actuator, the amplitude of numerical solution is 3.3% larger than analytical solution. While the phase difference increases over time. At 0.1 ms, the maximum phase difference is 0.17π. In the resonance response of OD beam, DB beam and swaying rod, numerical solutions are accordant with the analytical ones.
In general, the consistence between the numerical solutions and analytical solutions shows the effectiveness of the derivation process of nonlinear dynamics in this paper. Runge–Kutta method and Linz Ted-Poincaré Method are two kind of solving nonlinear dynamic equations. Their solving procedures are different. But their solving precisions are similar. In this paper, Linz Ted-Poincaré Method is introduced to solve the nonlinear equations of the piezoelectric drive system. Runge–Kutta method is just as an auxiliary validation method to verify the correctness of the theoretical derivation in this paper.
FEM simulation verification
To verify the correctness of the theoretical derivation in this paper, Finit Element Method (FEM) simulation of natural frequencies is conducted. Figure 15 gives FEM simulation figures of meshing model and the first mode cloud picture. Table 3 shows comparison of simulation and theoretical frequencies. Here, the simulation frequencies are compared with linear and nonlinear frequencies. Results show the simulation frequencies are close to the nonlinear frequencies. The errors between simulation frequencies and nonlinear frequencies are less than 1%. The FEM simulation proves that the nonlinear dynamic model is more close to reality conditions.
Conclusions
In this paper, the nonlinear coupled dynamic models and equations of the piezoelectric precision drive system used for robot joint are established. The approximate solutions of nonlinear free vibrations and forced vibrations are investigated. The results show:
The elastic stiffness coefficient c 33, sectional width of z-shaped rod l B and diameter of swaying rod d have significant influences on the nonlinear vibration of the drive system. The maximum error between nonlinear and linear amplitude of the system is up to 10.4%, thus, it shows that the nonlinear piezoelectric characteristic influences the dynamic performance of the system obviously. The consistence between the numerical solutions and analytical solutions shows the effectiveness of the derivation process of nonlinear dynamic solutions. The results obtained in this paper can be used to predict the dynamic load of the piezoelectric precision drive system used for robot joint.
Footnotes
Acknowledgements
This project is supported by National Natural Science Foundation of China (51605423), Research Project of State Key Laboratory of Mechanical System and Vibration (MSV201808) and Youth Science and Technology Innovation Project of Jiangsu University of Science and Technology.
