Abstract
Machine tool selection process has been a critical issue for companies for years, since improper selection of a machine tool might cause many problems, affecting negatively the productivity, precision, flexibility and company’s responsive manufacturing capabilities. On the other hand, selecting the best machine tool from its increasing number of existing alternatives in the market is a multiple-criteria decision making (MCDM) problem in the presence of many quantitative and qualitative attributes. Therefore, most companies have utilized various methods to successfully carry out this difficult and time-consuming process. In this paper, both of the most used MCDM methods; the Analytic Network Process (ANP) and PROMETHEE II (Preference Ranking Organization Method for Enriching Evaluations) with fuzzy logic (F-ANP and F-PROMETHEE II) are integrated to present a performance analysis on machine tool selection problem. The F-ANP method is used to determine the relative weights of a set of multiple quantitative and qualitative criteria, as the F-PROMETHEE II method is utilized to rank competing alternatives in terms of a set of evaluation criteria in order to reach to the final solution. In addition, a case study is presented to demonstrate the effectiveness and applicability of the proposed approach for potential practitioners and readers.
Keywords
Introduction
A proper machine tool selection has been a very significant issue for manufacturing companies due to the fact that improperly selected machine tools can negatively affect the overall performance of a manufacturing system. In addition, the outputs of manufacturing system (i.e. the rate, quality and cost) mostly depend on the kinds of properly selected and implemented machines tools. On the other hand, the selection of a new machine tool is a time-consuming and difficult process requiring advanced knowledge and experience. So, to carry out this process can be a hard task for engineers and managers, and also for machine tool manufacturer or vendor. For a proper and effective evaluation, the decision-maker may need a large amount of data to be analyzed and many factors to be considered. The decision-maker should be an expert or at least be very familiar with the specifications of machine tools to select the most suitable among them. However, a survey conducted by Gerrard [21] reveals that the role of engineering staff in authorization for final selection is 6% , and the rest belongs to middle and upper management (94%).Gerrard [21] also indicated the need for a simplified and practical approach for the machine selection process.
In this paper, integration of two methods is proposed; F-ANP and F-PROMETHEE II for the machine tool selection problem. The F-ANP method is used to determine the relative weights of a set of multiple quantative and qualitative criteria and the F-PROMETHEE II method is utilized to rank competing alternatives in terms of their overall performance. In Fig. 1, the steps of the proposed approach are shown under two main sections (i.e. F-ANP, F-PROMETHEE II).
The proposed idea of bringing F-ANP andF-PROMETHEE II together provides an efficient point of view for the machine tool selection problem. The main advantage of PROMETHEE methods is that they are easy to use and they provide stable results[44, 37]. F-PROMETHEE II is used for several real life applications in the literature [23, 47]. The integration of F-ANP and F-PROMETHEE II is necessary since PROMETHEE or F-PROMETHEE methods do not provide specific guidelines/methods for assigning weights to evaluation criteria, they assume that the decision maker is able to weigh the criteria, appropriately [34, 44]. Also, compared to methods such as AHP and ANP, PROMETHEE methods are weaker in evaluating qualitative criteria [37]. In Macharis et al. [34], it is mentioned that in the case of many criteria (more than seven), with PROMETHEE methods, it may become very difficult for the decision maker to obtain a clear view of the problem and evaluate criteria. Moreover, defining the generalized criteria in PROMETHEE may be difficult for an inexperienced user [34].
In this research, qualitative and quantitative evaluation criteria weights are obtained with F-ANP since F-ANP can handle inner and outer dependencies among clusters and capture the uncertainty and vagueness on judgments of decision-maker(s) when the number of criteria are high. The evaluation criteria for machine tool selection problem are not always independent of each other, but often interact, therefore F-ANP can be efficiently used to find importance weights of the criteria. On the other hand, F-ANP method, without the integration, gets cumbersome if the numbers of alternatives and/or evaluation criteria are very large. In that case, to construct the pair wise comparison matrix and super-matrix and to reach to the required solution, more time and effort is needed, even when specially-designed software, such as Super Decisions is used. Moreover, F-ANP, by itself, is not practically usable since the repetitive assessments may cause fatigue in decision-makers [14]. At the proposed integration, F-PROMETHEE II is used afterwards to rank the alternatives since F-PROMETHEE II can be used to rank alternatives at a reasonable time and effort without complicated calculations. Moreover, the mathematical model in F-PROMETHEE II is relatively easier for the decision-maker(s) to understand. It also closely coincides with human perspective and it can easily be used to determine preferences.
Literature review
Evaluating machine tool alternatives is a multiple-criteria decision making (MCDM) problem in the presence of many quantitative and qualitative attributes. In the literature, analytic hierarchy process (AHP) [39] and analytic network process (ANP) [42] are widely used for machine tool selection problems. Weber [46] applied AHP to a machine shop problem for decisions related to retrofitting the machine, buying a new CNC, or replacing the machine with machining center and programmable tool changer. Lin and Yang [30] proposed an AHP model to select a machine for machining particular types of part. Arslan et al. [1] used multi-criteria weighted average method together with hierarchy tree to rank the machine tool alternatives. They defined each criterion as a function of machine properties, i.e. productivity as a function of power, speed, tool change time, etc. The criteria they considered are productivity, flexibility, space, adaptability, precision, cost, reliability, safety and environment, maintenance. Yurdakul [48] presented a strategic justification tool for machine tools. He applied AHP and ANP methods to calculate the contributions of machine tool alternatives to the manufacturing strategy of a manufacturing organization. Ayağ [4] implemented AHP to narrow down possible machine tool alternatives by eliminating those with scores less than a determined value. Then, a simulation generator is used to automatically model a manufacturing organization that uses the best alternative, and each alternative remaining from the AHP is evaluated as a scenario using this simulation generator. Finally, the best alternative is selected using unit investment cost ratio which is investment cost per year of each alternative divided by the additional number of produced units obtained from the simulation experiment of the relevant alternative.
ANP [42] is a very strong tool in determining the weights of a reasonable number of evaluation criteria because it allows decision-makers to model interrelationships of criteria clusters and internal relations in each cluster. But, in conventional ANP, the pairwise comparisons for each level with respect to the goal of the best alternative selection are conducted using a nine-point scale. So, the application of Saaty’s ANP has some shortcomings as follows; (1) ANP method is mainly used in nearly crisp decision applications, (2) ANP method creates and deals with a very unbalanced scale of judgment, (3) ANP method does not take into account the uncertainty associated with the mapping of one’s judgment to a number, (4) Ranking of ANP method is rather imprecise, (5) The subjective judgment, selection and preference of decision-makers have great influence on ANP results. In addition, a decision maker‘s (i.e. manufacturing engineer or manager) requirements on evaluating machine tool alternatives always contain ambiguity and multiplicity of meaning. Furthermore, it is also recognized that human assesment on qualitative attributes is always subjective and thus imprecise. Therefore, conventional ANP seems to be inadequate to capture decision maker‘s requirements explicitly. In order to model this kind of uncertainity in human preference, fuzzy sets could be incorporated with the pairwise comparison as an extension of ANP. The fuzzy ANP (F-ANP) approach allows a more accurate description of the decision making process.
The fuzzy set theory is a mathematical theory designed to model the vagueness or imprecision of human cognitive processes that is pioneered by Zadeh [32]. This theory is basically a theory of classes with unsharp boundaries. What is important to recognize is that any crisp theory can be fuzzified by generalizing the concept of a set within that theory to the concept of a fuzzy set [49]. Fuzzy set theory and fuzzy logic have been applied in a great variety of applications, which are reviewed by several authors [26, 50]. To capture the uncertainty and vagueness on judgments of decision-makers, fuzzy extensions of AHP and ANP are also used to evaluate machine tool alternatives. Ayağ and Özdemir [3] used fuzzy AHP and Benefit/Cost ratio analysis to rate machine tools. Fuzzy AHP score and the procurement cost are used to find the B/C ratio and the alternative with the highest ratio is selected. Duran and Aguilo [17] proposed a Fuzzy-AHP technique and software to evaluate an advanced manufacturing system and select machine tools. In their case study, a set of alternative CNC turning center machine tools are evaluated based on flexibility, operation easiness, reliability, quality, implementation easiness and maintainability attributes. Ayağ and Özdemir [5] implemented first fuzzy ANP and then used the results of fuzzy ANP and the investment cost of alternatives for a preference ratio analysis in order to select machine tool alternatives.
In this research, fuzzy ANP is integrated with fuzzy PROMETHEE II (Preference Ranking Organization Method for Enriching Evaluations) for the evaluation of machine tool alternatives. PROMETHEE family of outranking methods, including the PROMETHEE I for partial ranking of the alternatives and the PROMETHEE II for complete ranking of the alternatives, were developed by Brans [8]. There are several versions of PROMETHEE methods. PROMETHEE III is for ranking based on interval, PROMETHEE IV is for complete or partial ranking of continuous set of alternatives, the PROMETHEE V is for optimization with segmentation constraints [10], the PROMETHEE VI is for the representation of human brain [12], the PROMETHEE GDSS is for group decision-making [33], the visual interactive module GAIA (Geometrical Analysis for Interactive Aid) is for graphical representation [11, 35], PROMETHEE TRI is for sorting problems, and PROMETHEE CLUSTER is for nominal classification [13, 19].
In literature, a quite number of PROMETHEE applications have been done in environment management, business and financial management, logistics and transportation, manufacturing and assembly, energy management, social, medicine, education, design, government and sports areas [6]. Pandey and Kengpol [38] implemented PROMETHEE I and II to rank possible automated inspection devices for use in a FMS. They also utilized the PROMETHEE V module that is included in PROMCALC software to consider the effects of technological and other constraints in this ranking. Le Teno and Mareschal [28] introduced an interval version of PROMETHEE, called “PROMETHEE I”, to deal with interval criteria and evaluated the environmental quality of building products’ design through life cycle assessment. Dagdeviren [16] integrated AHP and PROMETHEE to select milling machines to be purchased in an international company. AHP is used to determine weights of criteria and PROMETHEE is used to obtain the final ranking of alternatives and to make a sensitivity analysis by changing the weights. Kabak and Uyar [24] first determined the weights of criteria using ANP and then ranked heavy commercial vehicles in logistic sector by using PROMETHEE method.
The PROMETHEE studies mentioned above are crisp (non-fuzzy) PROMETHEE approaches and they do not take into account the uncertainties and imprecision that may be associated with the decision-makers’ judgments. Fuzzy PROMETHEE approaches are proposed in the literature for selection problems where vagueness and imprecision is involved. Geldermann et al. [20] proposed the application of trapezoidal fuzzy numbers in PROMETHEE method for specification of fuzzy preferences, scores and weights. They presented a case study about an environmental assessment of sinter techniques in the iron and steel making industry. Goumas and Lygerou [23] proposed the fuzzy PROMETHEE (F-PROMETHEE) method to deal with fuzzy input data and applied PROMETHEE II and F-PROMETHEE methods to evaluate alternative scenarios for the energy exploitation of a low temperature geothermal field. Here, the performance of each scenario to each criterion is introduced as a fuzzy number. Martin et al. [36] developed two new multi criteria decision fuzzy methods called F-PROMETHEEI and II using a two-tuple linguistic model and ranked sites to build bus stations. Fernandez-Castro and Jimenez [18] presented an extension of PROMETHEE, where scorings of PROMETHEE III are used as objective function coefficients and fuzzy integer linear programming is applied to find the subsets of non-outranked alternatives that best satisfy the soft constraints. Bilsel et al. [7] implemented F-PROMETHEE for the evaluation of the performance of the websites of Turkish hospitals. Here, website evaluation dimensions and attributes are weighted using AHP, and fuzzy and crisp data are then synthesized using F- PROMETHEE ranking method. Chou et al. [15] applied fuzzy theory and PROMETHEE to evaluate suitable ecotechnology method for a practical construction case located in Shihmen reservoir watershed in Taiwan. Yuen and Ting [47] used triangular fuzzy numbers and fuzzy PROMETHEE II method for textbook selection. Ghazinoory et al. [22] applied fuzzy PROMETHEE method for integrating decisions in technology roadmapping and presented a real case study about wind turbines. Liao and Xu [29] enhanced PROMETHEE with intuitionistic fuzzy set (IF-PROMETHEE), taking into account intuitionistic fuzzy preferences and fuzzy weights and applied it to the evaluation of alternative energy exploitation projects. An extensive literature review about PROMETHEE methodologies and applications can be found in the study of Behzadian et al. [6].
At present, there does not appear to be a research paper in the literature that focuses on machine tool selection using F-PROMETHEE II integrated with other methods such as F-ANP. In this study, ANP and PROMETHEE methods with fuzzy logic (F-ANP and F-PROMETHEEII) are integrated to have both methods’ advantages for machine tool selection problem. At the proposed integration, F-ANP method is used to determine the weights of the evaluation criteria, since with F-ANP, the interactions and dependencies in higher or lower level elements of the evaluation criteria can be taken into consideration and therefore reliable importance weights can be created. On the other hand, the F-PROMETHEE II, used successfully for real life applications in literature, is implemented to rank competing alternatives, using the importance weights determined with F-ANP. In summary, in this paper, The F-ANP method is used to determine the relative weights of a set of multiple quantative and qualitative criteria to decrease the large number of pairwise comparison, as the F-PROMETHEE II method is implemented to rank competing alternatives in terms of their overall performance in order to reach to the final ranking solution. In the next section, steps of the proposed approach is presented more in detail. In addition, to prove the applicability of the proposed approach on a real-life system, and to make the approach more understandable for decision-maker(s), a case study inspired from the work of Ayag and Ozdemir [3] is presented.
Proposed approach
Finding importance weights of evaluation criteria with F-ANP
The hierarchy of machine tool selection needs to be established before performing the pairwise comparison of F-ANP. After constructing a hierarchy, the decision maker(s) is asked to compare the elements at a given level on a pairwise basis to estimate their relative importance in relation to the element at the immediate proceeding level. In conventional ANP, the pairwise comparison is made by using a ratio scale. A frequently used scale is the nine-point scale [42] that is shown in Table 1. Even though the discrete scale of 1–9 has the advantages of simplicity and easiness for use, it does not take into account the uncertainty associated with the mapping of one’s perception or judgment to a number.
In this study, due to its simplicity, triangular fuzzy numbers, to , are used to represent subjective pairwise comparisons of selection process in order to capture the vagueness. A fuzzy number is a special fuzzy set F ={ (x, μ
F
(x)) , x ∈ R }, where x takes it values on the real line, R : -∞ < x < + ∞ and μ
F
(x) is a continuous mapping from R to the closed interval [0, 1]. A triangular fuzzy number denoted as , where l ≤ m ≤ u, has the following triangular type membership function;
Alternatively, by defining the interval of confidence level α, the triangular fuzzy number can be characterized as:
Some main operations for positive fuzzy numbers are described by the interval of confidence, by Kaufmann and Gupta [25] as given below;
The triangular fuzzy numbers, to , are utilized to improve the conventional nine-point scaling scheme. In order to take the imprecision of human qualitative assessments into consideration, the five triangular fuzzy numbers are defined with the corresponding membership function as shown in Fig. 2.
Computational Steps of F-ANP:
While α is fixed, the following matrix can be obtained after setting the index of optimism, μ in order to estimate the degree of satisfaction.
The eigenvector is calculated by fixing the μ value and identifying the maximal eigenvalue. Normalization of both the matrix of paired comparisons and calculation of priority weights (approx. attribute weights), and the matrices and priority weights for alternatives are also done before calculating λmax. In order to control the result of the method, the consistency ratio for each of the matrices and overall inconsistency for the hierarchy are calculated. The deviations from consistency are expressed by the following equation consistency index, and the measure of inconsistency is called the consistency index (CI),
The consistency ratio (CR) is used to estimate directly the consistency of pair wise comparisons. The CR is computed by dividing the CI by a value obtained from a table of Random Consistency Index (RI);
If the CR is less than 0.10, the comparisons are acceptable, otherwise they are not. RI is the average index for randomly generated weights [39].
There are four steps in F-PROMETHEE II as fol-lows [47]:
Here, is a fuzzy positive criterion. The criterion is a maximum, if decision maker prefers more value for it. Otherwise, it is a minimum criterion. is fuzzy alternative. is the fuzzy alternative from . is the utility value. is the fuzzy weight of . We used the fuzzy number form (l, m, u) for triangular fuzzy numbers, where l is the lower boundary, m is the modal value, and u is the upperboundary.
In other words, the above process converts a fuzzy decision matrix as a crisp decision matrix as follows:
Brans et al. [9] pointed out that the Gaussian criterion was preferred by most of the users for practical applications especially in the case of continuing data. Since the major criteria in this study contain continuing data, the Gaussian criterion was selected for evaluation, and the preference function is as follows:
Aggregated preference index π (A i , A k ) expresses the degree of how much A i prefers to A k over all the criteria. The aggregated preference indices are of the form:
The positive outranking flow is of the form:
The negative outranking flow is of the form:
The net outranking flow is applied and is in the form of:
The positive outranking flow expresses how an alternative A i is outranking all the others. Higher φ+ (A i ) gives a better alternative. On the other hand, the negative outranking flow expresses how an alternative A i is outranked by all the others. The lower φ- (A i ) gives a better alternative. The higher φ (A i ) specifies the final better alternative.
Above, an integrated approach with F-ANP and F-PROMETHEE II has been proposed to evaluate machine tool alternatives. In this section, a case study inspired from the work of Ayag and Ozdemir [3] is presented to prove its applicability and validity, and to make this approach more understandable for the decision-maker(s). Here the decision-maker is the manufacturing manager so group-decision making techniques are not implemented. In this case study, a new conventional machine tool (CNC vertical turning center for general use) investment decision of a leading cutting tool manufacturer in Turkey had been taken into consideration. The proposed approach was carried out using the same case study by following the application steps in Fig. 1.
The 9-evaluation criteria and 3 alternatives (namely, A1, A2, and A3) inspired from the work of Ayag and Ozdemir [3] for CNC vertical turning center, are as seen in Table 3.
First, the fuzzy comparison matrix of pairwise comparisons for the criteria using TFNs (, , , , ) is given in Table 4.
The lower limit and upper limit of the fuzzy numbers with respect to α are defined as follows by applying Equation (7);
Then, substituting α = 0.5 and μ = 0.5 values, determined by the decision maker at Equation (8), all the α - cuts fuzzy comparison matrices are obtained as shown in Tables 5 and 6. Later, the eigenvector for comparison matrix of evaluation criteria are calculated by using Equation (6) and these values are shown in Table 6. Also, the consistency ratio for the matrix of pair wise comparisons of criteria are calculated by using Equations (10) and (11) as follows in Table 6;
Afterwards, the manipulated matrix is constructed and denoted as S for interdependent relations as shown in Table 7.
Equation (12) is used to calculate the weights of the 9-evaluation criteria (w criteria ) as given in Table 3. After determining the weights of the criteria, the overall priority weights of the alternatives for ranking are calculated by using F-PROMETHEE II.
First, the weights and scores are given to alternatives with respect to all criteria as shown in Table 8. In addition, the values in the table indicate maximum due to the fact that each criterion is maximum with the value of s equals to 5. Fuzzy values in the Table are obtained by using triangular fuzzy numbers. For example: If the alternatives; A1, A2, and A3, are evaluated in terms of criterion, C1, using triangular fuzzy numbers, the fuzzy values; (0.8, 0.9, 1.0) (0.7, 0.8, 0.9) (0.9, 0.95, 1.0) are obtained respectively.
Fuzzy decision matrix is “defuzzified” by Equation (14) to crisp decision matrix as shown in Table 9. With respect to the crisp decision matrix in Table 9, aggregated preference matrix for the alternatives is shown in Table 10.
The Gaussian criterion is chosen for all criteria where the parameter s for each criterion is presented in Table 8. To show how to calculate the values in the Table, the following example can be given: If alternative A1 is compared with alternative A2 (P1 (A1, A2)), Table 11 can be obtained.
In Table 11, for P1 (A1, A2), the values are calculated as seen in the following example;
Using the aggregated preference indices in Table 10, the positive, negative and net outranking flows are calculated and these are presented in Table 12. As seen in Table 12, alternative A1 is the best machine tool alternative. Also, the complete ranking from the best alternative to the worst is determined as A1, A3 and A2.
In this paper, an integrated F-ANP and F-PROMETHEE II method is proposed to evaluate machine tool alternatives, and a case study of a leading cutting tool manufacturer in Turkey is presented to illustrate the applicability of the proposed approach. At present, there does not appear to be a study in the literature that integrates F-ANP and F-PROMETHEE II for machine tool selection. Adoption of fuzzy numbers in ANP and PROMETHEE II captures the uncertainty and vagueness on judgments of the decision-maker(s) and provides the decision maker(s) freedom of estimation regarding the machine tool selection. Moreoever, with the proposed integration, decision maker(s) can take the advantages of both F-ANP and F-PROMETHEE II methods. In general, PROMETHEE methods are easy to use and they provide stable results, with many application in real life, however they do not provide specific guidelines for assigning weights to criteria. A systematic method such as F-ANP is needed for decision maker(s) for weighing the criteria, especially when there are large number of quantitaive and qualitative criteria with inner, outer and feedback relationships. However, when used for large problems with many criteria and/or alternatives, F-ANP’s repetitive pairwise comparison assesments may take a lot of time and effort and may be burdensome to the decision maker(s).
In this integration, F-ANP method is used to determine the importance weights of quantitative and qualitative criteria which may or may not be independent, and F-PROMETHEE II method is then used to rank different alternatives using these determined weights. Based on these results, without loss of generality, this integration might be effective in problems where; (i) it is necessary to model and evaluate interrelationships of criteria clusters and internal relations of qualitative and quantitative criteria in each cluster and, (ii) it is necessary to rank alternatives at a reasonable time and effort without complicated calculations, and without using too many repetitive assesments (pairwise comparison matrices) which may cause fatigue in decision-maker(s).
In this research, group-decision making techniques were not implemented since the decision maker was the manufacturing manager of the company. If this was not the case, group decision making could have been done through consensus. Also, for gorup decision making, geometric mean of individual pairwise comparisons could be calculated in F-ANP, and the overall decision could be made by the calculation of the weighted sum of individual net flows in F-PROMETHEE II.
With the integration of F-ANP and F-PROMETHEE II, qualitative and quantitative criteria, and their effects of outer-dependence, innerdependence, and feedback are taken into consideration while ranking alternatives. However, positive and negative correlation efffects between criteria are not taken into consideration. For future research, positive and negative correlations between criteria can be studied and similar to the correlated AHP method [31], a correlated F-ANP method integrated with F-PROMETHEE II can be implemented for different ranking and selection problems.
