Mechanical,thermal,rheological assessment of polyamide-6 reinforced composites by addition of lamellar zirconium phosphate

Abstract

The improvement of properties has been pursued through the addition of an immense variety of fillers in polymers. In this work we studied the effect of lamellar zirconium phosphate (ZrP) on the physico-mechanical properties of polyamide-6 (PA-6). The ZrP was synthesized and incorporated into PA-6 matrix at 1, 2 and 3 wt.%. Structural, thermal, relaxometric, tensile, melt flow and rheologic characteristics were assessed. Thermogravimetry indicated a low influence of the filler on thermal stability. The deconvolution of the melting peaks indicated transformation of the PA-6 α to γ phase and increase in crystallinity degree. Sample with 1 wt.% of ZrP showed an additional peak at higher relaxation time indicating restriction of polymer molecular mobility. By infrared, amine and carbonyl indices evaluation suggested ZrP interfered on the PA-6 hydrogen bonds. The elastic modulus increased slightly for all composition. Melt flow rate decreased with the amount of ZrP. The composite with 1 wt.% of ZrP exhibited the highest storage modulus and shear thinning effect noticed in the complex viscosity.

Keywords

Zirconium phosphate polyamide-6 composite crystalline phase stability relaxometry tensile melt flow rate rheology

Introduction

Polymeric microcomposites were thought as engineering materials of high and ultra performance. These kinds of materials are characterized by high amount of filler and limitation concening its dimension. The advent of nanotechnology brought changes in the concept of polymeric composites. Polymeric nanocomposites use fillers where one of the dimensions is below 100 nm and filler content extremely lower than that of microcomposites. With nanoscale size, inorganic and organic fillers have brought a huge contribution in the construction of new materials with functionalities such as antifungal, antimicrobial, waterproofing, radiation barrier, transport of molecules, drug delivery and so on. Among the most common inorganic fillers in nature, silicates are the most abundant. They are presented in the cationic or anionic form represented by montmorillonite and layered double hydroxide, respectively. Recently, Chatterjee et al.¹ published an review on layered double hydroxide based bionanocomposites. Nazir et al.² synthesized and modified cobalt-aluminum layered double hydroxide in order to produce a material with ability to remove pollutants from industrial waste water. Ultrafiltration membrane based on cellulose acetate, α-aminophosphonate modified montmorillonite and Ag-TiO₂ nanoparticles for treatment of hazardous textile wastewater was experienced by Abdel-Karim et al.³ A kind of catalyst supported on montmorillonite chemically modified with different mass fractions of Fe₂O₃ was built for degradation of bisphenol-A.⁴ Silver nanoparticles show a large range of usage due to its wide spectrum of properties. Salem et al.⁵ performed the green synthesis of silver nanoparticles. They spread it onto cotton fabrics and concluded that an effective activity against pathogenic Gram-positive and Gram-negative bacteria was attained. Silver nanoparticles were immobilized into cellulose nanocrystal and incorporated into carboxymethyl cellulose. The set was impregnated in paper for packaging application. The authors highlighted the improvement of properties in particular the sample with 7 wt.% of immobilized matter where the tensile strength increased about 1.26 times and the best antibacterial activities against E.coli and S.aureus were achieved.⁶ Ortega et al.⁷ produced silver nanoparticles through green synthesis procedure. They prepared starch composite films containing different amounts of it. The sample containing 71.5 ppm of nanoparticles decreased water vapor permeability while tensile resistance increased indicating reinforcement of the polymer matrix. Packaging films based on chitosan/essential oils/silver nanoparticles were developed by Shankar et al.⁸ The authors revealed that the composite presented strong antimicrobial activity against Escherichia coli, Listeria monocytogenes, Salmonella Typhimurium, and Aspergillus niger besides an increase of tensile strength after addition of silver nanoparticles. As nanoscale material, zinc oxide acquires multiples properties permiting its integration into diversified sectors of the nanotechnology. Green synthesis of zinc oxide nanoparticles was experienced and its action as antimicrobial agent was tested against Bacillus subtilis, Staphylococcus aureus, Pseudomonas aeruginosa, E. coli, and Candida albicans. The microorganisms activities were reduced at low concentration of zinc nanoparticles.⁹ A species of fungus - Penicillium chrysogenum – was experienced for synthesizing zinc and copper oxides. The nanoparticles provided antimicrobial activities against bacteria Gram positive and negativeia.¹⁰ For odontological application, zinc oxide nanoparticles were tested as antimicrobial against cariogenic bacteria and effective anti-plaque. The authors concluded that it had an effective inhibition against Streptococcus mutans and anticaries agent.¹¹ Yang et al.¹² synthesized a catalyst based on the functionalization of magnetic graphene oxide with tannic acid/Fe³⁺ and silver nanoparticles. The authors emphasized its antimicrobial capability and recyclability. Chemical inertia, non-toxicity, barrier to ultraviolet radiation are some qualities of titanium oxide nanoparticles. It find application in cosmetics, paints, plastics, papers, healthy and care sectors. Thipperudrappa et al.¹³ prepared a glass fiber epoxy composite incorporated with nanoparticles of titanium and zinc oxides. The incorporation of nanofillers improved impact, tensile and flexural strengths. The synergistic effect on mechanical, thermal and electrical properties of the addition of nanodiamond and titanium oxide in pitch-derived carbon foam composites were studied by Khan et al.¹⁴ Improvement of properties were achieved derived from connection between nanofillers and carbon foam. Montmorillonite was filler into hydrogeld of pullulan matrix in order to develop adsorbent for removing dye in wastewater treatment.¹⁵ Our research group has developed works in which zirconium and titanium phosphates were incorporated into addition and condensation polymers to build materials with improved properties. Biodegradable blends based on poly(vinyl alcohol)/poly(N-vinyl-2-pyrrolidone) (PVAl/PVP) filled with octadecylamine-containing zirconium phosphate were studied. The authors registered the presence of multiphase systems in that amine provided variable polymer molecular motion of PVAl and PVP phases.¹⁶ Similar work was published where to same blend was filled with pristine lamellar zirconium phosphate. The authors reported that PVAl thermal properties were reduced and the reinforcing effect of ZrP.¹⁷ Quinelato et al.¹⁸ studied the influence of polycaprolactone/titanium phosphate compound on the properties of recycled polypropylene. It was deduced that polymer intercalation inside titanium phosphate galleries, TiP acted as reinforcing agent and phase separation system were attained. Albitres et al.¹⁹ investigated the effect of titanium phosphate modified with two types of amines on the nanocomposites based on poly(ethylene terephthalate). The authors registered that the presence of amines induced the lowering of PET glass transition temperature (T_g) and heat crystallization temperature (T_ch) and the increase of its crystallinity degree (X_c), cold crystallization temperature (T_cc). Herein, PA-6 composites filled with 1–3 wt.% of lamellar zirconium phosphate were studied. The effect of nanofiller on structural, thermal, relaxometric, tensile, melt flow and rheological characteristics were evaluated. The composite was thought as potential material for packaging sector.

Experimental

Materials

Polyamide-6 (density = 1.13 g/cm³) was provided by Radici Plastics. For zirconium phosphate synthesis, the zirconium (IV) oxide chloride octahydrate (ZrOCl₂.8H₂O) and phosphoric acid (H₃PO₄) were purchased from Vetec.

Synthesis of layered zirconium phosphate

Lamellar zirconium phosphate (ZrP) was synthesized by the direct precipitation reaction method.²⁰ Phosphoric acid and zirconium oxide chloride (P:Zr ratio equal 18) were kept under reflux for 48 h. The precipitates were centrifuged and washed with distilled water to attain a pH of 6. The material was frozen at −80°C, 24 h, and lyophilized for 4 days for releasing water.

Nanocomposite preparation

Mono-screw extruded melt blending nanocomposites based on PA-6 with a ZrP (1–3 wt.%) were processed. The processing window corresponded to three heating zones (210–230^oC), and a screw speed of 60 rpm was used. Each composition was processed twice to improve homogeneity. Compression molded plates with dimensions of (140 x 140 x 1 mm) were obtained at 200°C, 6000 lbf for 5 min, and cooled in another press.

Thermogravimetry analysis (TGA)

The thermogravimetric analysis was carried out in a TA Q500 thermogravimetric analyzer from 30 to 700^°C, at 10^°C/min, with nitrogen as carrying gas (flow rate 60 mL/min). T_onset, T_max, and T_final degradation temperatures were assessed.

Differential scanning calorimetry (DSC)

Calorimetric data were evaluated in a PerkinElmer DSC-7 calorimeter (flow rate of carrying gas was 50 mL/min). Two heating and one cooling cycles were applied. The first heating cycle was performed from 0 to 250^°C, at a 10°C/min heating rate, and kept molten for 0.7 min. A cooling cycle to 0°C at 10°C/min was applied next. The third heating cycle was experienced under the same conditions as the first one. The melting (T_m) and crystallization (T_c) temperatures were measured. The degree of crystallinity (X_c) was estimated by the ratio between the melting enthalpy of the sample and melting enthalpy of 100% PA-6 (190 J/g) of the second heating cycle. The value was normalized according to the filler amount in each nanocomposite.^21,22

Hydrogen nuclear magnetic resonance time domain (¹HNMRTD)

Hydrogen nuclear resonance in the time domain was conducted in a Maran Ultra 23 NMR equipment. From the domain curve, the relaxation time (T₁H) of the pristine PA-6 and nanocomposites were assessed, 27°C, in time intervals of 10 s.

Fourier transform infrared spectroscopy (FTIR)

Infrared spectroscopy was performed in Varian Excalibur equipment. The spectra were obtained by ATR assembly, 4000-1140 cm⁻¹, 50 scans, resolution of 2 cm⁻¹. The variable bands at 3295 cm⁻¹ (amine) and 1634 cm⁻¹ (carbonyl) and an invariable band (1460 cm⁻¹) were selected to determine the amine and carbonyl indices.²³

Tensile test

The tensile test was performed in a Universal test equipment (INSTRON) according to ASTM D638, using samples with dimensions of 0,8 by 10 cm and 1 mm of thickness. The elastic modulus, stress and elongation at the yield and break were determined and expressed considered the average of five specimens.

Melt flow rate

The melt flow rate (MFR) was performed according ASTM 1238 – method B using a dynisco plastometer at 235^oc using a load of 2.16 kg.

Rheology

The rheological behavior was evaluated in a TA rheometer model AR-2000 using parallel plate geometry of 25 mm diameter, at 280^oC. The experiments were performed in nitrogen atmosphere in dynamic shear. Deformation scanning tests were performed to observe the region of linear viscoelasticity of the materials in the frequency of 1 Hz and moduli (storage and loss) and complex viscoty were determined.

Water absorption

The uptake of water was performed following the ASTM D570. Each sample with 2.6 × 7.8 cm and 1 mm of thickness was heat conditioned at 80°C for 24 h, weighed and immersed in water. The gain of water was monitored until constant mass value was attained. For each specimen, the percentage change in mass (ΔM%) was determined, according to equation (1). The result was expressed by the average of three specimens.

ΔM % = (M_{final} - M_{initial}) / M_{final} × 100

(1)

Results and discussion

Thermogravimetry

Figure 1 shows the TGA loss mass and derivative curves. All curves presented one degradation step almost superimposed attributed to the degradation of PA-6 chains. Table 1 displays the initial degradation temperature (T_onset) and the temperature where the degradation rate is maximum (T_max). The T_onset decreased slightly only for 1–2% of ZrP. T_max decreased for all samples. Erem et al. prepared nanocomposites of polyamide-6 incorporated with zinc oxide. They detected the decrease of thermal stability with the nanofiller amount.²⁴ We hypothesized that the slight lowering of PA-6 thermal stability could be associated to a possible catalytic effect of ZrP.

Table 1.

T_onset and T_max of the polyamide-6 and zirconium phosphate nanocomposites.

Sample	T_onset [^oC]	T_max [^oC]
PA-6	423	456
PA-6/ZrP 1 wt.%	421	450
PA-6/ZrP 2 wt.%	419	449
PA-6/ZrP 3 wt.%	423	453

PA-6: polyamide-6; ZrP: zirconium phosphate.

Differential scanning calorimetry

Figure 2 exhibits the sample’s crystallization and melting temperatures (T_c and T_m) curves. Only one exothermic peak was noticed for T_c. On the contrary, PA-6 and nanocomposites presented two and three endothermic peaks, respectively. The two melting peaks revealed by PA-6 were considered representative of α-crystalline arrangement with different crystal sizes. They were named as T₁ and T₂ being the first peak related to the higher temperature and the second as the lower one. All composites present an additional endothermic peak at lower temperature (named T₃) attributed to the γ-crystalline arrangement. Table 2 highlights the values of T_c, T_m, and crystallinity degree (X_c). The T_c values revealed a negligible variation, and the melting temperatures were within the experimental error of the DSC technique. X_c varied randomly with ZrP amount. If considered the variation of T_c insignificant we could argued that the variation in X_c was related to the nanofiller dispersion in polymer matrix. Szakács et al.²⁵ studied hybrid PA-6 composites containing carbon nanotubes and microfibers (basalt and carbon). They reported that basalt (inorganic matter rich in magnesium and iron) did not have a nucleating effect, while the role of nanotubes as nucleation agents was limited by its concentration building α-crystalline PA-6. To investigate the relationship between the amount of ZrP and the appearance of new crystal order, we performed the deconvolution of the melting peaks. Figure 3 displays the deconvolution curves of the samples. T₁ melting peak (α-form) trended to decrease while the T₃ (γ-form) increased with ZrP amount. Figure 4 presents the comparative bar plot of the crystalline phase’s stability as a function of the ZrP amount. Three crystal structures of PA-6 were noted. T₃ appeared at lower temperature while T₁ and T₂ varied according to the ZrP content. At 1% of ZrP, the T₂ portion diminished due to the transformation from α to γ-crystalline phase. Concomitantly, T₂ refined its structure, changing to T₁ form. The T₃ peak increased with 2% of ZrP, while a slight decrease in T₁ was noticed. At 3% of ZrP, T₃ peak became more evident while T₁ and T₂ peaks decreased. The literature has reported that inorganic salts can affect the PA-6 phase stability, promoting the conversion of the α-crystalline form into γ-one. Karacan and Baysal²⁶ registered the effect of cupric chloride on the thermal stabilization of PA-6 as carbon fiber precursor. Freitas et al.²⁷ reported the outcome of octadecylamine-modifying ZrP on crystalline phase conversion of PA-6. Wang et al.²⁸ presented the effect of the amount of organic montmorillonite on morphologies, thermal and mechanical properties of polyamide-6 composite foam. Composites based on PA-6/clinoptilolite revealed the effect of the zeolite as both nucleating and intercalating agents, modifying the alpha to gamma form crystal arrangement.²⁹ Herein, the PA-6 phase transformation could indicate that ZrP interposed among the PA-6 chains destroying its original intra and inter hydrogen bonds. We strongly believed that P-O-H group attached inside and outside the ZrP lamellae reacted with the PA-6 carbonyl group building a new hydrogen bond as represented in Figure 5.

Table 2.

Calorimetric data of polyamide-6 and nanocomposites.

Sample	T_c [^oC]	Melting temperatures [^oC]	X_c [%]
PA6	184	210/216	32
PA-6/ZrP 1 wt.%	186	206/209/215	28
PA-6/ZrP 2 wt.%	184	205/210/216	35
PA-6/ZrP 3 wt.%	185	206/211/217	31

PA-6: polyamide-6; ZrP: zirconium phosphate.

Hydrogen Nuclear Magnetic Resonance Time Domain (¹HNMRTD)

Figure 6 displays the ¹HNMRTD domain curves. All presented similar profile but composites show peak base narrower than PA-6. The sample with 2 and 3% ZrP showed two domains ranging from 10³ to 10⁴ and 10⁴–10⁵ ms. The sample with 1 wt.% of ZrP revealed an additional domains above 10⁶ ms. The domain at lower relaxation was associated with some residual water molecules and/or low molar mass impurity. The domains at highest molecular relaxation were related to the hydrogen of the PA-6 chains constricted among the PA-6 crystalline arrangement and possibly those involved in the interaction between polymer-filler. Table 3 displays the percentage domain and T₁H for the samples. It was no observed variation on the domain percent. With 1 and 2 wt.% of ZrP, the T₁H decreased, while with 3 wt.%, the value was recovered to the starting one. Freitas et al.²⁷ studied the effect of octadecylamine-modifying ZrP in the nanocomposites based on PA-6. They reported that variation on the T₁H was associated with the interference of the ZrP on the PA-6 hydrogen bonds. We speculated that the samples with 1 and 2 wt.% of ZrP showed higher interaction due to the lowering of T₁H. Also, we deduced that the sample with 1 wt.% of ZrP presented the higher interaction between PA-6 and nanofiller.

Table 3.

Relaxation time and domain percent of the samples.

Material	T₁H [ms] x 10³	T₁H domain [%]
PA6	2.77	2.63
PA6	108.13	97.37
PA-6/ZrP 1 wt.%	3.29	3.60
	99.31	95.79
	1174.83	0.61
PA-6/ZrP 2 wt.%	3.89	3.21
PA-6/ZrP 2 wt.%	99.30	96.79
PA-6/ZrP 3 wt.%	3.29	3.23
PA-6/ZrP 3 wt.%	108.14	96.77

PA-6: polyamide-6; ZrP: zirconium phosphate.

Fourier transform infrared spectrometry

The spectra of the samples were allocated in two spectral regions (4000-2000 cm⁻¹ and 1800-1140 cm⁻¹, Figure 7). Modifications on the spectra were assessed making the calculation among some bands: 3294–3298 cm⁻¹ (NH stretching), 2936–2926 cm⁻¹ (CH stretching), 1636-1634 cm⁻¹ (amide I C=O stretching), 1545-1543 cm⁻¹ (amide II NH bending and CH stretching), 1462-1460 cm⁻¹ (CH₂ scissors vibration), 1373-1366 cm⁻¹ (amide III and wag vibration) and 1204-1202 cm⁻¹ (CH₂ twist-wag vibration), The first ratio consisted of variable band at 3295 cm⁻¹ (NH stretching) and an unchangeable one at 1460 cm⁻¹ (CH₂ scissors vibration). The second one was related to the variable band at 1634 cm⁻¹ (amide I C = O stretching) and the band at 1460 cm⁻¹. The ratios were named amine index and carbonyl index, respectively, and are displayed in Table 4. Except for the sample with 2 wt.% of ZrP, the amine index showed a tendency to decrease. On the contrary, the carbonyl index increased according to the ZrP content. Macossay and co-authors studied polyamide 6/functionalized graphene oxide nanofibers. Reinforcement in mechanical properties were associated to the hydrogen bond between the NH group from PA-6 with the functional groups in the graphene.³⁰ Strong interaction between PA-6 filled with organically modified zirconium phosphate was reported by Garcia et al.³¹ and Freitas et al.²⁷ We attributed the lowering of the amine index to the action of ZrP collapsing of the intra and inter PA-6 hydrogen bond. We also believed that this breakage favored the formation of hydrogen bond among P-OH groups in ZrP with PA-6 carbonyl groups. The result is in agreement with calorimetry and nuclear magnetic resonance data.

Table 4.

Amine and carbonyl indices by infrared analysis.

Sample	Free amine index	Free carbonyl index
PA-6	1.33	2.25
PA-6/ZrP 1 wt.%	1.27	2.33
PA-6/ZrP 2 wt.%	1.47	2.37
PA-6/ZrP 3 wt.%	1.06	2.53

PA-6: polyamide-6; ZrP: zirconium phosphate.

Mechanical proprties

Table 5 arranges the mechanical data. For all compositions, there was an increase in the elastic modulus being the sample with 2 wt.% showing an increment of 13%. At yield, the stress increased for all samples in the range of 14–17% but great decrease (20–35%) on strain was observed. At break, stress and strain progressively decreased with ZrP amount. Raji et al.³² incorporated PA-6 matrix with bleaching and functionalized kaolinite. They registered an increase of 9.7% in modulus by using 8 wt.% of as received kaolinite. For the same content of nanofiller, the tensile strength increase only 3.3% while a remarkable decrease in the strain at yield was achieved. Najafi et al.³³ studied the action of organomodified montmorillonite (oMMT) in composite elaborated with polypropolyne (PP) and reed flour matters. They registered an sligth increment of elastic modulus and tensile strength in the composition containing 4 wt.% of oMMT. Dabees et al.³⁴ studied the effect of titanium dioxide (TiO₂) and carbon nanotubes on the mechanical, thermal and flammability properties of PA-6. Discrete increment (7.5%) in elastic modulus was noticed when 2 wt.% of TiO₂ was added. Strong enhancement was registered when the composition contained fixed amount of TiO₂ and gradual increase in carbon nanotubes content. The results induced to infer that since at low content of ZrP particles a slight stiffening of the PA-6 matrix was attained.

Table 5.

Mechanical data of the samples.

Sample	Stress at yield [MPa]	Strain at yield [%]	Elastic modulus [MPa]	Stress at break [MPa]	Strain at break [%]
PA-6	32.3 ± 0.9	34.8 ± 5.0	422 ± 20	44.3 ± 4.0	395 ± 37
PA-6/ZrP 1wt.%	37.9 ± 1.1 (17.3)*	26.3 ± 1.8 (−24)	428 ± 25 (1.4)	45.3 ± 11.2 (2.3)	382 ± 105 (−3.3)
PA-6/ZrP 2wt.%	36.8 ± 0.9 (13.9)	23.9 ± 2.4 (−31)	480 ± 17 (13.7)	40.3 ± 1.8 (−9)	289 ± 167 (−27)
PA-6/ZrP 3wt.%	37.1 ± 2.2 (14.9)	22.3 ± 4.1 (−35)	458 ± 19 (8.5)	36.4 ± 10.4 (−18)	138 ± 18 (−65)

PA-6: polyamide-6; ZrP: zirconium phosphate.

( )* percentage of gain or loss against pristine PA-6.

Melt Flow Index (MFR)

Table 6 displays MFR values. This property is inversely proportional to the polymer melt viscosity. For all compositions, the addition of ZrP drastically reduced the MFR values. The highest reduction (around 43%) was noticed for the sample embedded with 2 wt.% of ZrP. Beesetty et al.³⁵ determined the MFI flowability of high density polyethylene (HDPE) nanocomposites embedded with nanoclay (0.5–5 wt.%). While the content of nanoclay increased the MFI decreased attaining valor 65% lesser than the HDPE single matrix. Then, we understood that the phosphate nanoparticles are disposed randomly among the polymer chains hampering their flowability and lowering the MFR values.

Table 6.

Melt flow rate of the samples.

Sample	MFR [g/10 min]
PA-6	39.96 ± 2.35
PA-6/ZrP 1 wt.%	28.52 ± 6.93 (− 28%)
PA-6/ZrP 2 wt.%	22.87 ± 0.08 (− 43%)
PA-6/ZrP 3 wt.%	24.47 ± 0.18 (− 39%)

PA-6: polyamide-6; ZrP: zirconium phosphate.

( ) percentage change.

Water uptake

Figure 8 shows the samples water uptake versus time. It is well known that PA-6 possess great trend to absorb water because of hydrogen bonds. The water uptake kinetics of the samples was governed by the Fick’s Law. All curves presented a steeper portion related to water solubilty (lesser than 1 day). A less steep second portion associated to water diffusion occurred between 1–5 days. Following, the stabilization was noticed. For all composites, the water uptake diminished in the following order: PA-6/ZrP 1 wt.% and PA-6/ZrP 2 wt.% (≈−25%) < PA-6/ZrP 3 wt.% (≈−12.5%) < PA-6. Lei et al.³⁶ studied hygroscopicity in composites of PA-6/carbon fiber. They registered lesser water absorption due to the barrier effect of carbon fiber. Vasveld et al.³⁷ also reported a reduction of water absorption in composites of PA-6 filled with 10.6 wt.% of silicate. The diffusion coefficient was decreased around one third of unfilled PA-6. Herein, as deduced in infrared evaluation, we supposed that the zirconium phosphate particles restricted the ability of the amide groups to form hydrogen bonds among PA-6 chains and the access of the water molecules to link to amide groups. Then, the water uptake was lowered. The results are in agreement with calorimetry, nuclear magnetic resonance and infrared data.

Rheology

Figures 9–11 show the moduli and complex viscosity curves versus frequency, respectively. Storage modulus (G’) of PA-6/ZrP 1wt.% presented a peculiar behavior. In all frequency range, it increased gradually and its value was quasi three magnitude order higher than pristine PA-6 and two other composites. PA-6, PA-6/ZrP 2 wt.% and PA-6/ZrP 3 wt.% samples displayed behavior dependent on the frequency. Below 100 Hz, G’ curves were overlapped and the value increased continuously as function of frequency. After 100 Hz, G’ also increased with frequency but PA-6/ZrP 2wt.% and PA-6/ZrP 3wt.% curves seems to separate from PA-6 one exhibiting values slightly higher. Also, above 10° Hz, the G' of the composites filled with 2 and 3 wt.% of phosphate showed tendency to attain values in the vicinity those exhibited for the composite containing 1wt.% of ZrP. Loss modulus (G″) curve of PA-6/ZrP 1wt.% behave similarly to its G’ counterpart. For PA-6, PA-6/ZrP 2 wt.% and PA-6/ZrP 3 wt.%, the curves were overlapped in all frequency range. Also, for all them, G’’ increased with the frequency and if compared with PA-6/ZrP 1wt.% the values tend to be closer. Complex viscosity (η*) of PA-6/ZrP 1wt.% decreased in all frequency range. Although close to each other, PA-6/ZrP 2 wt.% and PA-6/ZrP 3wt.% curves detached slightly from its PA-6 counterpart. It is expected that the incorporation of nanoparticles in polymer matrices imparts enhancement of their physico-chemical properties. These characteristics are strongly dependent on the type, geometry, surface area, amount, distribution of the loaded filler. Besides these factors, the interconnected network, interfacial region, interplay among filler-filler, polymer-polymer and filler-polymer play important role in the composites rheological behavior. In their study on low molecular weight epoxy resin with carbon nanotubes (CNT, 0.5 wt.t%), Meeuw et al.³⁸ revealed that the investigation of rheological behavior of CNT/polymer is complex owing to different networks involved such as entanglements of polymer chains, interconnected network of CNT and combined polymer/nanotube network. They emphasized the use of low molecular weight epoxy resin was to focus on filler network changes by using strain and frequency dependency of oscillatory shear flow. They pointed out the applied shear amplitude drove the changes in the network. Little or no variation was induced on CNT network states by applying frequency and shear rate. Thinking on dispersion and phase morphology strongly affetec the rheological and mechanical properties of nancomposites based on polymers and nanoclays, Gahleitner et al.³⁹ investigated rheology-morphology interactions in nanocomposites based on polypropylene-polyamide-6 (PP/PA-6) incorporated with two kinds of nanoclays (7–13 wt.%). Different behaviors were noticed for each polymer. At frenquency range (10–2–102 rad/s), PP complex viscosity continuously decreased. Sample curve of PP with addition of 7.5 wt.% of nanoclay overlapped the pristine PP indicating that polymer-polymer and filler-filler predominated. Pristine PA-6 complex viscosity decreased discretely along the frequency axis. Addition of 7.5 wt.% of nanoclay imparted high shear thinning effect on the polyamide flow. For blend incorporated with nanoclays, unexpected effect was noticed. Preferentially, nanoclays located in the PA-6 phase and the authors deduced that the main rheological effect was not ascribed to the improvement of the degree of dispersion but owing to the stronger PA-6/filler interactions. Kelnar et at.⁴⁰ investigated the action of PA-6 microfrils and organically modified layered montmorillonite (oMMT) when incorporated in high density polyethylene (HDPE). None effect in the HDPE viscosity was observed after addition of 3 and 5 wt.% of oMMT. With respect to PA-6, the incorporation of 0.5 and 1 wt.% of oMMT decreased the viscosity while the a drastic increase with the addition of 5 and 10 wt.% of nanoclay was noticed. In the whole range of frequency, the blend system HDPE/PA-6/oMMT (80/20/3) showed higher viscosity than its counterpart without nanoclay. The results were associated to several mixing protocols which included concurrent mixing and application of different masterbaches for both components and combinations. Nano zinc oxide (0–5 wt.%) was incorporated into low density polyethylene (LDPE) and PA-6 viewing the ability as antibacterial agent. Rheological study was performed at low degree of loaded filler (0.5 and 1 wt.%). LDPE exhibited Newtonian behavior at frequencies below 100 rad/s and afterwards pseudoplastic flow was noticed. After addition of those filler content, the viscosity curves were quasi overlapped and shear thinning occurred in the whole frequency. For PA-6 filled with 1 wt.% of ZnO, the authors reported that the Newtonian viscosity increase slightly (from 360 to 450 Pa.s). At these low content, ZnO particles showed no significant effect on the polymer flow. Thus, nano ZnO reinforced LDPE but there is no apparent effect on PA6 matrix.⁴¹ Herein, when PA-6 was incorporated with 1 wt.% of phosphate the complex viscosity increased and decreased continuously in whole frequency range. This could be explained in terms of shear thinning flow where the filler interposed among macromolecular chains hampering their movements during the applied shear force. This reasoning could be endorsed by the detection of the peak at higher relaxation time (T1H = 1174 ms) in the ¹HNMRTD analysis. At one composite, the polymer chain, dispersed phase and interfacial region relaxations regulated its elastic properties. Storage modulus of PA-6/ZrP 1wt.% was the highest among the composites and continuously increased in whole frequency range. We could argue that a kind of interconnected or network like structures between PA-6 and phosphate - polymer/filler interaction - existed. This could restrict the motion of polymer chains resulting in the slight pseudo-solid like behavior. These assumptions could be endorsed by Kiziltas et al.⁴² in their work addressed to the melt rheology and crystallization behavior of the PA-6/Cellulose Composites. With respect to composites with 2 and 3 wt.% of phosphate, we assumed that worse filler dispersion and/or possibly particle-particle interactions reflected on a quasi independence of the complex viscosity at frequency range. The G’ enhancement occurred owing to the stiffness imparted by nanofiller. The findings corroborated those found by Alavitabari et al.⁴³ in their investigation on rheological properties of hybrid nanocomposites based on high density polyethylene reinforced filled with layered silicate and calcium carbonate. In summary, we deduced that in the PA-6/ZrP 1wt.% composite particle-particle interaction did not occur, the filler was well dispersed, polymer-filler interaction existed and thus an homogeneous matter was reached. In the composites PA-6/ZrP 2 wt.% and PA-6/ZrP 3wt.% the interactions polymer/polymer and filler/filler prevailed dictating their rheological behavior.

Conclusions

The effects of nanoscale lamellar zirconium phosphate on polyamide-6 physico-chemical properties were investigated. It was assigned a great influence on phase transformation and crystallinity degree. PA-6 molecular relaxation induced interaction among polymer and nanofiller. Infrared suggested the rupture of hydrogen bond among PA-6 chains and formation new one with P-OH groups of ZrP. The elastic modulus increased for all composition. Melt flow rate decreased with the amount of ZrP. The composite with 1 wt.% of ZrP exhibited the best storage modulus and complex viscosity values. Elastic modulus increased at all range of ZrP amount. The properties at yield showed increment in tensile strength and reduction of elongation. Elongation at break continuously decreased. MFR reduced in all composition. Water uptake showed maximum reduction around 25%. Composite with 1 wt.% of ZrP presented the best polymer/nanofiller interaction according to the rheology assessment.

Footnotes

Acknowledgements

The authors thank Conselho Nacional Desenvolvimento Científico e Tecnológico (CNPq), Coordenação de Aperfeiçoamento de Pessoal de Nível Superior—Brasil (CAPES)—Finance Code 001 and Universidade Federal do Rio de Janeiro (UFRJ) for supporting this work.

Declaration of conflicting interests

The author(s) declared no potential conflicts of interest with respect to the research, authorship, and/or publication of this article.

Funding

The author(s) received no financial support for the research, authorship, and/or publication of this article.

Data availability statement

The datasets generated during and/or analysed during the current study are available from the corresponding author on reasonable request.

ORCID iDs

GAV Albitres

LC Mendes

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Mechanical,thermal,rheological assessment of polyamide-6 reinforced composites by addition of lamellar zirconium phosphate

Abstract

Keywords

Introduction

Experimental

Materials

Synthesis of layered zirconium phosphate

Nanocomposite preparation

Thermogravimetry analysis (TGA)

Differential scanning calorimetry (DSC)

Hydrogen nuclear magnetic resonance time domain (1HNMRTD)

Fourier transform infrared spectroscopy (FTIR)

Tensile test

Melt flow rate

Rheology

Water absorption

Results and discussion

Thermogravimetry

Differential scanning calorimetry

Hydrogen Nuclear Magnetic Resonance Time Domain (1HNMRTD)

Fourier transform infrared spectrometry

Mechanical proprties

Melt Flow Index (MFR)

Water uptake

Rheology

Conclusions

Footnotes

Acknowledgements

Declaration of conflicting interests

Funding

Data availability statement

ORCID iDs

References

Hydrogen nuclear magnetic resonance time domain (¹HNMRTD)

Hydrogen Nuclear Magnetic Resonance Time Domain (¹HNMRTD)